Tech transfer8 Sep 2020 19:42
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Articles Taking an assay from R&D through to routine production
Posted: April 16, 2018
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Technical transfer is the process that a product moves from R&D to high volume manufacturing. The product will then have all validations and documentation I'm place.
It has 2 key parts
Manufacturing process itself
Documentation (quality)
Generation of manufacturing batches
Initially 3 batches of increasing size are produced. For example 50 metres of membrane for batch 1, 100 metres for the second batch and 200 meters for the third
This reduces the risk by ensuring reproducibility and robustness on an increasing scale, while also validating the processes employed in manufacture.
Documentation is required by both quality and regulatory standards. A typical manufactured product may have over 80 documents associated with its manufacture.
This confirms processes and procedures are able to cope with the rigours of high throughput lateral flow manufacturing.
An additional key objective of the technical transfer process, from both a quality and regulatory point-of-view, is to ensure all staff involved in the production process, both primary production (materials preparation) and secondary production (assembly and final packaging) are fully trained in the processes involved for each specific product.
Devices generated during technical transfer are frequently used for stability and shipping studies and also for field trials.