RE: Magnet Manufacture21 Jul 2021 00:13
"The UK’s first re-manufacturing line for high-performance sintered rare earth magnets for use in electric vehicles, aerospace, renewable energy technologies and low carbon technologies will be developed by the University of Birmingham".
https://www.birmingham.ac.uk/news/latest/2021/03/first-recycling-plant-for-rare-earth-magnets.aspx
UKRI UK Research and Innovation (sponsored by Department for Business, Energy and Industrial Strategy (BEIS)) has awarded the University of Birmingham £4.3m to establish an RE magnet recycling plant, to be located at Tyseley Energy Park (TEP, a research and development facility dedicated to delivering clean energy innovation). UKRI runs Innovate UK which in turn runs the £1Bn ATF grant fund from which Pensana hopes to secure capital investment grants this autumn.
The proposed Birmingham plant will be owned and operated by HyProMag Ltd - a new company founded by David Kennedy (who previously founded and owned Less Common Metals (LCM - which already produces rare earth magnet alloys, but from mine feedstock rather than recycling). It will licence the HPMS process patented by U of Birmingham Patent (2012) for hydrogen decrepitation of rare earth magnet metal scrap recycling - co-invented by Allan Walton - another founding director of HyProMag Ltd.
This is all very eary stage stuff, and needs a lot of supporting infrastructure - a new dedicated 3MW hydrogen fuel plant, powered by a biomass reactor, to provide the hydrogen processing gas. No indication of capacity and RE magnet alloy tonnage output is given, but I suspect it will be pilot-plant scale output probably similar capacity to LCM's future output, and neither can produce finished magnets - only RE magnet metal alloy powders of variable compsition for onward processing by RE magnet manufacturers. These magnet fabricators are few and far between in UK and Europe with only 3% of the world's RE magnet production capacity (China has about 80% and Japan the rest).
It's good news that the UK govt recognises the need to urgently secure the RE magnet metals supply chain, and is actively putting its money behind the ground-breakers, BUT it's arguable that Pensana Saltend offers it much greater scope for this development given the synergies there: free port status; plug & play site infrastructure services; Equinor 600MW capacity blue hydrogen supply network; much-need red wall investment for Northern jobs and prosperity; better logistics and access to North Sea wind turbine magnet recycling feedstock; Pensana's declared intentions to build a hydrogen-based magnet recycling production line at Saltend, maybe licencing the above HPMS process. The list goes on.
Pensana is doing just what it needs to now - steadily positioning itself as the preferred choice for future investment, in my view.