131kW of ELECTRICAL power16 Mar 2023 19:36
"Stage three build and testing should be complete by the end of May 2023, where the unit is targeted to achieve its intended peak performance of 131kW."
This has really got me scratching my head, wondering if it REALLY is 131kW of ELECTRICAL power.
We know we are using an experimental engine similar in performance to a D13-like Volvo Penta engine that is capable of 2,400rpm. We don't know exactly which model, but this is a likely candidate as any:
https://helmutsmarine.com/wp-content/uploads/2019/05/D13_1000_Product_Sheet.pdf
===[
Crankshaft power, @2400rpm 735kW
]===
In terms of fuel efficiency of ICE engines, we are talking anywhere from 25 to 50%, and lower when the engine isn't at cruise RPM. This page suggests 50% for modern Volvo engines, so I'll go with that for the moment. This means 50% of the waste is in friction (including sound), heat and unburnt gases.
https://www.volvoce.com/global/en/news-and-events/news-and-stories/2018/fuel-use-how-low-can-you-go/
Looking at the fuel consumption graph against rpm, if estimating 1,300rpm to be the optimum cruising speed and is 50% efficient, I'd estimate the max 2,400rpm to be maybe around 35% efficient.
So if there is 735kW of useful mechanical power, this means there is a total of 1,365kW of waste power to collect.
If it all were heat, which it isn't, then the maximum you might expect a Stirling Engine to be able to turn into electric is around 30%, with the theoretical being around 40%. So sure, 131kW from 1,365kW of waste heat at a temperature suitable for our tech is certainly possible.
But it's not going to be 1,365kW of useful heat, it's going to be a fraction of that. And that is where the three stage process comes in.
So we are led to believe the first stage was without the Accelerator, and we were able to extract 34kWe from the waste heat available, perhaps indicating there was around 110kWt of useful waste heat (30% efficiency) of the total 1,365kW, meaning around 1200kW of unburnt gases or low heat ready for the Helix Accelerator and catalytic converter tech to turn into useful heat for the Stirling engine.
We don't really know the details of the Helix Accelerator or the catalytic converter, but it seems to me that's what's going on. By the magic (I've got some ideas on how it might work, but it might as well be magic at this point!) of the Helix Accelerator we managed to near double the useful heat power available to say 220kWt, meaning we could near double the 34kWe to 64kWe. That means there would be circa 1,100kW of partly burnt fuel we are now expecting to be able to be turned into circa 220kWt, from which a further 64We of power can be extracted.
64kWe + 64KWe = 131kWe with rounding errors.
The question is: can you get 220kWt of thermal from 1,100kW of partly burn fuel in the catalytic converter process? From what I can see no-one has asked this question before. Is this the USP?
Ob