USAR versus HyProMag USA 1/314 Jul 2025 21:53
Since market open on Thursday, USA Rare Earth has ADDED almost US$200m to its mkt cap. Its cap now stands at $1.12bn.
That increase alone (in just three sessions) is more than Mkango’s and CoTec’s ENTIRE combined mkt caps (the joint owners of HyProMag USA).
Now consider this: USAR is approximately 9 months ahead of HyProMag USA, in terms of commencing commercial production (it’s now on for mid-2026). USAR's first magnet production line at Stillwater, Oklahoma will produce circa 1,200 tpa. It will then incrementally scale that to 4,800 tpa (let's assume commissioning in 2028/29). It has published its internally forecast cost of sales figures of circa 100-110/kg. It uses price forecasts for its NdFeB magnets of $165/kg to $200/kg.
It has no proprietary technology. It does have an early stage HREE deposit in Texas ("Round Top"), but that is many years from production. There has been no Scoping Study or PEA produced as yet on the project (let alone PFS, and not to even mention DFS or BFS). The entire value of USAR at its IPO was based on the proposed magnet manufacturing facility (a multiple of forecast EBITDA, when nameplate capacity were to be hit).
Until such time as Round Top is producing, USAR will be reliant on securing light REEs (Nd and Pr) from Mountain Pass and abroad; and heavy REEs (Dy and Tb) purely from abroad (China, Myanmar or Australia).
Finally, USAR is only a manufacturer of new magnets. It has no recycling capability. Neither does it have any proprietary tech for its proposed magnet manufacturing operation. It will use off-the-shelf equipment in its plant.
......
HyProMag USA expects its first almost 1,600 tpa plant to come online in H1 2027. 70% of the $132m capex is already secured by a LoI from the US Govt’s EXIM bank, in the form of a low-cost loan. HyP USA has plans to scale up production via modular expansion (a second and third plant) to circa 4,700 tpa, by 2029/30.
So - purely on a production basis, HyP USA and USA are extremely close in scale and timelines.
But the similarities end there.
HyP USA has openly published two sets of operating costs (N.B. not just Cost of Sales, but expense lines beneath as well), under two different pricing scenarios. Under a forecast basket price of only $55/kg, its operating costs would be a mere $19.43/kg. Under a basket price of $94/kg, operating costs would be $31.66/kg.
If one examines Mkango’s RNS of 25/11/2024, one can see in the table labelled “operating costs” that feed supply increases with the weighted average price of the end product. Both scenarios suggest a cost for the feed supply of around 29.5% of the weighted average basket price. Accordingly, on anything below a weighted basket price of circa $300/kg, the HyP plants are going to boast superior margins to the USAR plant.
$300/kg is a long, long, LONG way off.