20 cubic metres of water per ton of hydrogen25 Oct 2025 17:47
Based on previous discussion about water, I was curious to know what the water consumption would be per ton of hydrogen produced, so I put the question to Gemini and this was the response:
This is a practical question that moves beyond the theoretical and accounts for the industrial process, including water purification.
The water consumption for industrial electrolysis, especially with high-efficiency technologies like PEM (Proton Exchange Membrane) used by companies like ITM, is significantly higher than the theoretical minimum because of the water pre-treatment process and system cooling.
1. Water Consumption Rate Based on data for commercial PEM electrolysers, including those referenced in ITM-related documents: Theoretical Stoichiometric Requirement: 9 kg of water (approx 9 L) is chemically required to produce 1 kg of hydrogen.
Industrial Water Withdrawal/Consumption: The total water required, including de-ionisation and cooling, for commercially available PEM electrolysers is typically higher than the theoretical amount.
A common range cited for total water consumption (withdrawal) for PEM electrolysis is 17 to 20L of water per kilogram of hydrogen produced.
Using the higher, more conservative figure of 20L/kg to account for the entire process (including purification and cooling losses).
2. Calculation for a Ton of Hydrogen. A metric ton (tonne) is 1,000 kg.
The required volume of water per ton of hydrogen is calculated as:
Volume of Water = Water Consumption Rate times Mass of Hydrogen
Volume of Water = 20 L/kg times 1000 kg
Volume of Water = 20,000 L
Since 1,000 L = 1 cubic metre this is 20 cubic metres of water.
Therefore, for a large-scale PEM electrolyser like those manufactured by ITM, approximately 20,000 litres (or 20 cubic metres) of water would be required to produce one metric ton of hydrogen, taking into account purification and process needs.
That's a lot of water.