Replacing Critical Materials with Abundant Materials - The Role of the Chemical Sciences in Finding24 Nov 2019 10:26
Part 8:
Supply and Demand
The automotive catalyst market is not isolated but sits within a supply chain that serves industrial catalyst manufacturers, jewelry makers, and electrical equipment manufacturers. The catalytic converter supply chain starts with the substrate manufacturers, who send their product to the catalyst coaters who purchase the metals. From there, the coated ceramic goes to the canners, who assemble the finished catalytic converter and ship it to the auto manufacturer. Currently, the automotive catalytic converter market consumes more platinum-group metals than it recycles, a situation that needs to be improved, according to Lambert. Unlike the industrial catalyst market, there is no well-developed internal recycling infrastructure in the automotive market.
Most of the world’s platinum comes from South Africa, which supplied over 75 percent of the 6.06 million ounces produced in 2010. Russia supplied just under 14 percent of the total, with the rest coming from other countries. Total demand for platinum in 2010 was 7.88 million ounces, with automobile catalysts requiring 3.125 million ounces, or 40 percent of the total. Recycling was able to make up for the difference between supply and demand.
Russia is the biggest supplier of palladium, producing 3.72 million ounces in 2010, while South Africa produced 2.575 million ounces. Other countries added just under 1 million ounces to the world’s available stores of palladium. Recycling added another 1.845 million ounces, but taken together, the world’s demand for palladium—some 9.625 million ounces—outstripped supplies by nearly a half million ounces. Automotive catalysts accounted for 57 percent of the demand for palladium (JM, 2011). Lambert added that the automotive catalyst market accounts for most of the world demand for rhodium.
Because the automotive industry is a major user, if not the major user, of these metals, the industry is impacted significantly by the price volatility for these metals. Since 1992, platinum, palladium, and rhodium have all seen one or more price spikes. As a result, catalyst manufacturers have developed several designs that use varying amounts of these three metals in an attempt to mitigate dramatic shifts in costs.
Price volatility also has contributed to the drive to develop catalysts based on less expensive metals such as copper. Though copper prices can spike as well, prices may go from $1 per pound to $4 per pound, compared to a spike from $1,000 per ounce to as high as $12,000 per ounce for rhodium (Kitco, 2011).