RE: Accounting27 Dec 2022 08:05
Hi Gents,
Firstly sorry for a longish post but just want to draw somewhat from my experience in the speciality chemicals industry where I actually worked for a few years before moving to Exxon chemicals, then onto the petroleum side of things.
I worked at now Geo speciality Chemicals Cadland rd, Hythe (look it up), previously , Hythe chemicals, BP, Union Carbide infamous for its India Bopal incident.
We had many processes and literally hundreds of products each formulated to to exact customers specifications, and how many had a totally dedication production line...none of them. let me explain an example.
One production assembly might be dedicated to a particular group of products ..let me use one example ..production of ethylene glycol used a s the main base ingredient for antifreeze...similar to say the Croda face cream basic chemical make up. Then you have many blending tanks where the customers specific brand is produced, mainly just the basic diluted ethylene glycol mix , but many want to differentiate so use a different colour dye (industrial strength), I've added this to the tanks many times. Or a slightly different additive of which there are many...one could be "sprinkles of our lysate but would be fed in bulk, not like a sugar shaker on the top and blended in the mix. When OK for quality control, it would then be slowly pumped to a production line where contract labour would oversee an automated can or bottle filling process. Each product would have different label, possibly different colour bottle, and unique spec. Goes to say the very similar product was sold at vastly different prices and going into most cars today. Each manufacturer recommends its own "unique" products and has different sales volumes. But basically the same product.
Production lines churn out product at quite a pace and are expensive and the labour intensive part of the process, that skilled and semi skilled labour is always employed as downtime is expensive and regular maintenance essential from skilled engineers. People using forklifts and indeed those sorting out the various containers or pots, packaging and distribution.
Only products that have a huge ongoing customer requirement, get their own process line such as "kiplins cakes", as they are required every day.
Croda face cream which is sold in vast quantities probably has its own dedicated production line and when an order comes in from one of its customers, conditions are changed to bring in the product from that reactor/digester/ or most probably tank and pot up via the universal canning or potting line.
5M in investment, believe me wont buy you much at all where everything is stainless steel and designed to order.. So expect we have our own lysate pot, and when the order comes in, the production line will churn out our exclusive product....Just like winclove did for us in making Axis in their reactors. But it wasn't an exclusive production line there either.