Turner Pope Research Report p426 Oct 2022 12:06
Based on TPI’s estimated total mining cost to smelter of ZAR 2,000/tonne plus all-in transportation of ZAR 500/tonne and smelting cost of ZAR 7,950/tonne, FCF’s direct operating costs total ZAR 10,450/tonne. Assuming the current US$: ZAR rate of 18.2, this would be equivalent to US$22.97m when operating on a steady state of 40,000 process tonnes/year. Revenues of US$32m for the year would imply generation of an operating profit in excess of US$9m from Ironveld Smelting, plus a little under a further US$1m contribution from Ironveld Mining. After servicing creditors debt payments, local administrative costs and paying away any South African corporation tax dues (at a rate of 28%, although carried forward losses should ensure this does not apply until 2026), Ironveld plc would be entitled to retain 76% the balance owned by its subsidiaries.
While the existing smelter provides a foundation for building a larger scaled-up production facility, the acquired site offers only limited space for expansion. The Board has therefore indicated three separate phases of commercial expansion as detailed below:
PHASE 1 - The readymade 7.5MW capacity FCF smelter provides a platform for organic growth via demonstration of
initial production and sales;
PHASE 2 - Able to scale the initial project to construct a new 15MW+ smelter located next to the mining area, trebling
production. Capex costs (estimated at c.US$56 million), lenders subject to being satisfied with PHASE 1 proof
of concept (‘PoC’);
PHASE 3 - Long term objective to add four 75 MW smelters to process the large resource at the Project.
Ironveld’s High Purity Iron, Vanadium and Titanium project
Bushveld is a known metallogenic province covering approx. 66,000km2 , which hosts various mineral deposits including platinum group metals, Vanadium, Chrome, Palladium and Rhodium. The Project has the potential to become a vertically integrated vanadium mining and processing business serving the increasing demand for vanadium in steel alloys and vanadium redox batteries. The Group retains unencumbered rights to:
• 80 million tonnes of magnetite ore - the JORC compliant mineral resources demonstrates that it holds 1.6
billion pounds of Vanadium, the equivalent to four times annual global demand.
• 32 million tons of 99.5% (‘High Purity Iron’, ‘HPI’) in situ.
• 9 million tonnes of Titanium.
The Project’s 8 April 2013 JORC-compliant mineral resource provided the foundation for a subsequent Definitive Feasibility Study (‘DFS’) which was published on 23 April 2014. This confirmed its potential to deliver an exceptionally high-grade iron product at 99.5% Fe HPI which typically trades at a premium price in the market. The 56.4Mt ore grading at 1.12% Vanadium Oxide (‘V205’) represented almost twice the grade of other Vanadium resources that are currently being mined and processed within the Bushveld Complex.