Telfer Comminution Circuit2 Dec 2020 21:20
Hi all
A question was asked about the treatment plant at Telfer.
Go the the Newcrest website for a brief description and google more using 'telfer circuit' but basically it is a dual train circuit, oxide and sulphide, oxide being treated with cyanide in a CIL (Carbon-in-Leach) circuit and sulphide through a flotation circuit to achieve a high mineral concentrate. Dotted through early in each circuit will be Knelson Concentrators to remove coarse gold fragments by gravity (a KC is like a large high speed spin dryer) for more or less direct gold room treatment, as well as fine regrind circuits to improve recovery.
As Hav (we expect) will be providing continued production the current circuit may handle it (as their other resource drops off) but if we are correct in a number of other deposits proving economic they may want to increase production. This can be done by simply duplicating the circuits they have.
From drilling, ore blocks have a known grade, confirmed on the ROM (Run of Mine) pad by geotechnical staff face-sampling ore stockpiles before it is blended and fed to the respective crushing and milling circuits before eventual treatment. Sampling occurs throughout the circuit with a Met Lab running 24/7 and providing results, mostly within the hour, to ensure optimum recovery. These samples verify automatic sampling and in-stream analysis systems. Particularly in flotation it is important as you only get one grab at high recovery before the slurry is pumped to the tailings dam.
For those wanting to understand CIL (or CIP, another similar technique) for oxide treatment best to google, but essentially gold is dissolved in cyanide in a high pH environment using lime (cyanide gases off - nasty - at pH levels below 9.5). The dissolved gold is contacted/adsorbed onto tiny pieces of carbon. The carbon is screened from the slurry and further treated (eluted) making it suitable for electro-winning and refining in the gold room. The resultant precipitated sludge from the EW/ER is treated in a furnace (gold melts at around 1060 C) then poured into moulds, cooled and cleaned up and there you have your shiny gold bar - normally around 94/95% gold. It is further refined to 99.9% purity at the Perth Mint.
From the sulphide circuit copper concentrate, also containing gold, will be shipped of to Port Headland and smelted elsewhere, with a credit received for the gold.
Hope this helps rather than confuses