RE: Someone has confidence23 Mar 2023 09:15
Have taken portions from a 2019 research paper and edited to translate into a more understandable and relevant piece to give more insight into sortability modelling.
>>>BOS relies on online sensor analysis of bulk materials in a plant ore stream, where successive ‘pods’ of ore are separated as upgraded product for further processing and low-grade materials for rejection. The advantages of BOS include improving resource utilisation, reducing environmental footprint, increasing feed grade, reducing energy and transport costs, and minimising tailing production.
Despite the apparent benefits, the acceptance of BOS in the mining industry has been slow. One barrier is the lack of knowledge of the feasibility of BOS implementation for certain mines, termed ‘sortability’. Sortability is a comprehensive concept. Technically, ore sortability relies on the intrinsic ore properties which determine the potential of an ore to be sorted. Several other factors influence sortability, including the metal market price, operating cost, and the metal recovery. The metal recovery and the operating cost are relevant to the sorting performance and influence the metal mass balance. The sorting performance is a function of the ore heterogeneity and sorter efficiency, while the mass balance of the sorter operation is significantly influenced by the cut-off grade of the sorter separation.
Sortability is difficult to assess because of the complicated influence of various factors. A case-by-case approach has usually been adopted in current research where assumptions were usually made concerning ore properties and the COG was determined arbitrarily. In this research, the fractal structure of metal distribution within the ore deposits was recognised, and a BOS model was developed to assess the BOS where ore properties were characterised in relation to sortability, the optimum COG for sorter operation was determined, and the economics potential of BOS was evaluated.
Based on the developed model, the bulk ore sortability of different ore properties was assessed with a hypothetical underground copper mine. The developed model is expected to advance the understanding of BOS and provides a mathematical tool of sortability assessment for future BOS studies.<<<