RE: Understand the RNS results12 Sep 2025 09:40
Based on the research conducted, here is a summary of the key findings from our conversations, followed by a direct answer to your question.
Summary of Research and Parameters
Our research has focused on understanding the technical and economic claims of a new rare earth element (REE) processing project. The key questions and parameters of this research were:
* Recovery Rates: We established that the end-to-end recovery rate for converting monazite to mixed rare earth carbonate (MREC) typically falls between 75% and 95%. The recovery rate from MREC to final separated rare earth metal oxides is generally very high, ranging from 90% to over 99%.
* Feedstock Purity: We clarified the distinction between two key metrics. The first is the Total Rare Earth Oxide (TREO) concentration of the MREC, which for the project is >55%, significantly exceeding the industry standard of >42%. The second is the TREO purity of the feedstock sent to the final separation circuit, which for the project is >93%, compared to an industry benchmark of >90%.
* Process Optimization: We identified a critical process improvement: the drastic reduction of the pregnant leach solution (PLS) flow rate from 340 m³/hr to a much lower 7-10 m³/hr. This is a crucial step that makes the downstream separation process smaller, cheaper, and more efficient.
* Separation Stages: We analyzed the role of the Continuous Ion Exchange (CIX) and Continuous Ion Chromatography (CIC) processes. CIX is used for initial concentration and impurity removal, while CIC performs the final, precise separation. We also evaluated the cost implications of adding a third separation stage to the planned two-product flowsheet, concluding that it would be a manageable, non-linear increase in capital cost.
* Heavy Rare Earths (HREEs): We examined the economic potential of the heavy rare earth stream (SEG+), confirming that a payability of 70-85% is typical for unseparated concentrates, while full separation can achieve 100% payability. We also noted the high complexity and cost of separating elements like dysprosium (Dy) and terbium (Tb), which can require a large number of separation stages.
The Conclusion: A Scientifically Grounded Assessment
Yes, the reported purification of the MREC to a >55% TREO concentration and, more importantly, a >93% TREO purity for the final feedstock, combined with the low flow rate, strongly supports the conclusion that 99.5% purity for NdPr and Dy/Tb can be produced. This conclusion is based on well-established scientific principles of rare earth separation.
Here is a breakdown of the evidence from scientific sources:
* Purity is a Proven Capability of the Technology: Scientific literature confirms that ion exchange and ion chromatography are established technologies capable of achieving ultra-high purities. Academic and technical papers state that these methods can produce purities exceeding 99.9% [1] and even up to 99.99999% or higher.[2] This demonstrates that the