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Annual Financial Report

27 Mar 2018 09:30

RNS Number : 3053I
Rolls-Royce Holdings plc
27 March 2018
 

Rolls-Royce Holdings plc

Publication of the Annual Report 2017

 

Rolls-Royce Holdings plc announces that its Annual Report for the year ended 

31 December 2017 is now available on the Group's website at www.rolls-royce.com

 

Printed copies of this document will be posted to shareholders on or around 27 March 2018. A copy of the above document has been submitted to the National Storage Mechanism and will shortly be available for inspection at www.morningstar.co.uk/uk/NSM

 

In accordance with paragraph 6.3.5 of the Disclosure and Transparency Rules we set out below a management report extracted from the annual report in unedited full text. Accordingly, page references in the text below refer to page numbers in the annual report. Our final results announcement issued on 7 March 2018 contained a condensed set of financial statements.

 

 Enquiries 

Investors:

Jennifer Ramsey

+44 20 7227 9087

Helen Harman

+44 20 7227 9339

Ross Hawley

+44 20 7227 9282

 Media:

Richard Wray

+44 20 7227 9163

 

 

 

Chief Executive's Review

Overview

Rolls-Royce made good progress in 2017, achieving a number of important operational  and technological milestones. Results were  ahead of our expectations as we delivered  growth in underlying revenue, underlying  operating profit and free cash flow. This was achieved while focusing on managing the  well-publicised in-service fleet issues on the Trent 1000 and Trent 900 engines that  led to increased costs as efforts were made  to minimise the disruptive impact on our  customers and to develop longer-term  solutions. There was better understanding  across the business of the need for cultural  change and tangible progress in our efforts  to increase openness and transparency with investors. We strengthened the executive leadership team (ELT) as we continued to drive cultural change across the Group. We completed our strategic update and are ready to move forward in our drive for pace and simplicity, restructuring from five to three businesses, with a review of strategic options for our commercial marine operation. 

 

Civil Aerospace had some notable successes in 2017 with record levels of large engine deliveries, further expanding the installed fleet and generating service revenue growth. We made good progress with our new large engine programmes, achieving the first flight of three new engine designs within a 12-month period. Power Systems delivered a strong performance in its first year with new leadership, streamlining the product portfolio and making new inroads into the Chinese market. Defence Aerospace had another solid year as we renewed a number of core US contracts and further developed our service delivery capability. We delivered operational improvements in Nuclear, while in Marine we established leadership in ship intelligence and autonomous shipping. We also received regulatory approval for the acquisition of ITP Aero which was completed on 19 December 2017 - see page 9. 

 

The Group faced several challenges in the year. These are not unusual given the nature of the industries in which we operate. In Civil Aerospace, production milestones were achieved against a backdrop of capacity constraints, primarily blade manufacturing and test bed availability, driven by the in-service fleet issues on the Trent 1000 and Trent 900. As these emerged during the year, we increased our estimates of additional maintenance activity required to mitigate problems, to develop longer-term solutions and to support customers through a proactive engine management programme to minimise any disruption. In Marine, with the average Brent crude oil price remaining below US$55 per barrel for the third consecutive year, our commercial marine operation continued to see substantially reduced activity levels in its historically important offshore market. 

 

Efficiencies from the 2015 transformation programme have achieved run-rate cost savings at the top end of our initial expectations of £200m by the end of 2017. However, costs and complexity within the Group remain too high. The further simplification announced in January 2018 to move from five to three operating businesses will enable us to act with greater pace, to innovate in core technologies and to better take advantage of future opportunities in areas such as electrification and digitalisation. It will help us to undertake a more fundamental restructuring to remove duplicated support and management functions. 

 

Within the Group, we appreciate our talk of simplification must translate into greater enablement for our people if we are to succeed in bringing about lasting change. These efforts must begin with our leaders and during the year I brought in additional talent and experience to the ELT with the appointment of Stephen Daintith as Chief Financial Officer, Paul Stein as Chief Technology Officer and Simon Kirby as Chief Operating Officer. In early 2018, we announced Chris Cholerton would be taking up the post of President - Civil Aerospace, Tom Bell would be returning to Rolls-Royce as President - Defence and Harry Holt took up the post of Group HR Director.

 

 

2017 priorities

At the beginning of the year we set out four key priorities:

 

Priority 1: Strengthen our focus on engineering, operational and aftermarket excellence 

Engineering excellence - our central engineering function was restructured to integrate engineering into the businesses closer to our customers. At the same time, we have created a new technology team led by the Chief Technology Officer to heighten the importance of technology in driving future growth - see pages 42 and 43. We invested over £1bn in self-funded R&D in 2017, part of which supported the installation of digital engineering tools, producing our first all-digital engine design. 

 

 

In Civil Aerospace, while we worked to minimise the impact of in-service issues, key milestones were achieved towards entry into service for the new Trent 1000 TEN, Trent XWB-97 and Trent 7000. Testing of our new power gearbox design, a vital component in our new UltraFan demonstrator programme, has proceeded well and the Advance3 demonstrator achieved its first successful ground test. Electrification will play an increasingly important role in all areas of the Group over the coming years and during the year we established a new electrical unit. In November 2017, we announced that we will develop the E-Fan X hybrid electric aircraft demonstrator in collaboration with Airbus and Siemens; reflecting the growing importance of electrification to the long-term future of the aerospace industry.

 

Operational excellence - a new operating strategy was developed and we invested a further £764m in capital expenditure in 2017. Capitalising on the rapidly advancing digital techniques, our aim is to create an agile, highly productive and cost-competitive manufacturing footprint. Our new plants have already undergone a digital transformation generating an unprecedented insight into our value chain capability. We are also developing industry-leading capabilities in digital manufacturing, through innovative collaboration and partnerships, which will lead to double-digit benefits in productivity and efficiency. All our businesses had significant execution targets and product delivery milestones to achieve. Civil Aerospace delivered a 35% increase in large engine deliveries. In Defence Aerospace, the modernisation programme at the Indianapolis facility progressed well and is on track with its cost saving targets. In Power Systems, the new leadership focused the business on simplifying the product portfolio, achieving around a 20% year-on-year reduction in product variants. 

 

Aftermarket excellence - service focus is  driven by customer demand for reliability and availability. This has seen aftermarket support transition from the sale of spare products to a partnership with customers based on predictive maintenance and proactive management of in-service issues. In 2017, the Civil Aerospace team worked hard to minimise customer disruption from in-service fleet issues with our Trent 1000 and Trent 900 engines and to develop longer-term solutions. Concurrently, the Trent XWB-84 achieved over 1.2 million flying hours with unprecedented levels of reliability. In Defence Aerospace, we opened a further two dedicated service delivery centres (SDCs) to support the RAF and the Indian Air Force, accelerating decision-making on engine issues to maximise availability. Power Systems also opened customer care centres in key time zones, replicating the TotalCare service developed in Civil and Defence Aerospace. Power Systems' first availability contract commenced in 2017 with Hitachi Rail to run for over 20 years, covering support for the UK's intercity programme. Looking forward, a focus on lifecycle costs coupled with the delivery of more digitally enabled engines and systems should support further growth in proactive service management offerings at Power Systems. 

 

Priority 2: Sustain the strong start to our transformation programme

On-target delivery of transformation benefits - since November 2015, we have been pursuing a transformation programme focused on simplifying the organisation, streamlining management, reducing fixed costs and adding greater pace and accountability to decision-making. The benefits are on-target, having achieved run-rate cost savings at the top end of our initial expectations of £200m by the end of 2017. 

 

Priority 3: Rebuild trust and confidence in our long-term growth prospects

Greater financial transparency through further clarity on cash drivers and revenue - as outlined at our half-year 2017 results, our focus is on sustaining stronger cash generation. A stronger finance team, led by Stephen Daintith, is bringing greater financial transparency and clarity both internally and for our investors. In 2018, we plan to introduce new KPIs to align with our refined long-term performance objectives and reflect our focus on free cash flow as a fundamental indicator of performance. See page 17 for more details. 

 

On adopting the new revenue reporting standard IFRS 15, introduced from 1 January 2018, we have selected accounting policies that provide clarity and transparency of our revenue and profit - see page 55. On page 170 we have taken the opportunity to proactively present our 2017 financial results as they would look under the new reporting standard. 

 

Priority 4: Develop our long-term vision and strategy

Refreshed vision and strategy for Rolls-Royce - we completed our strategic  update in the year and in early January 2018 we announced a simplification from  five to three businesses and a review of strategic options for our commercial marine operation. This simplification aligns our business more closely with our customers and with our strategic vision to pioneer cutting-edge technologies that deliver the cleanest, safest and most competitive solutions to meet our planet's vital power needs. 

 

Our ambition is to be the world's leading industrial technology company. We will continue to innovate in our core areas while looking to champion electrification to support the move to a low carbon global economy. Our digital tools and technologies will allow us to create new insights and opportunities across our businesses. The simplification of the Group enables us to focus our capital allocation on projects that support our strategy. 

 

Further details on our vision and strategy can be found on page 11.

 

2018 priorities and outlook

 

2018 priorities

Customer

Technology

Resilience

Financial progress

mitigate impact to rectify in-service issues, ramp up large engine production, grow service capabilities

focus through product digitisation, electrification and revitalisation

through adaptability with a spotlight on safety, diversity & inclusion, and the highest ethical standards

delivering improving free cash flow, strengthening balance sheet, more disciplined capital allocation

 

Our people worked hard in 2017 but more remains to be done. Our goal is to make 2018 a breakthrough year in terms of strategic, operational and financial goals. 

 

The simplification of our operating businesses into three focused units will enable the Group to operate at greater pace. We must also address the cost and complexity of the Group in order to improve the service we offer customers and our financial returns. I am confident that with the right management team now in place, a simplified business structure and steps being taken to improve our processes, we will make further meaningful progress in meeting our strategic, operational and financial goals in 2018. Our largest business, Civil Aerospace, will continue to focus on increasing engine deliveries and working with customers to minimise the impact of in-service engine issues. Across the Group there will be new product introductions and continued R&D investment and capital expenditure to revitalise current products and innovate new technologies. We will also look to report progress on the strategic review of our commercial marine operation. This fundamental restructuring, combined with improving cash flow, will strengthen our balance sheet and we will communicate the KPIs that underpin a more disciplined approach to capital allocation. While Group underlying revenue and profit before financing will be impacted by the adoption of IFRS 15, free cash flow is unaffected by accounting changes and is expected to increase significantly from 2017 levels. 

 

Longer-term outlook

Our longer-term outlook remains strong and we believe in the transformative potential of our technology. The progressive roll-out of our original equipment into markets with long-term underlying growth will increase our installed base over the next ten years. This, in turn, will drive significant free cash flow as we increase penetration of our service products. The fundamental restructuring announced in January 2018 shows our willingness to take decisive action now in order to secure and enhance the long-term benefit of the cash flows that will be generated over the years to come. We must become a more agile and adaptable organisation. 

 

Our aim is for our people to have a shared vision while being empowered to act responsively. This will support us as we look to develop innovative power expertise, new digital solutions and advances in electrification that will enable Rolls-Royce technology to lead the world into a low carbon future. and

 

The Trends Shaping our Markets

As pioneers, we must continuously innovate to provide the best solutions in the markets we serve. This requires us to anticipate the opportunities and challenges that our customers will face. In the coming years, we believe that three key trends will define the world's future power needs.

 

Growing demand for cleaner, safer and more competitive power

Global economic power and rising prosperity will lead to increased demand for travel, trade and energy. The growing understanding of the science of climate change is also shaping demand for power. 

 

To provide superior power for our customers, we will continuously develop and apply cutting-edge technologies.

 

Electrification

As we move to a low carbon global economy, our engines will become part of broader, hybrid systems with lower emissions and lower environmental impact. 

 

To provide solutions for our customers, we will act as a systems integrator, combining our traditional mechanical technology with electrical technology.

 

Digitalisation

Advances in sensors, communication, data storage, processing power, machine learning, artificial intelligence, robotics and additive layer manufacturing are all combining to create new insights, processes and opportunities. 

 

To provide lifelong performance for our customers, we will use the huge power of digitalisation to transform our activities.

 

Our Vision and Strategy

To respond to these key trends, we have refreshed our Group vision and strategy.

 

Pioneering the power that matters

Rolls-Royce pioneers cutting-edge technologies that deliver the cleanest, safest and most competitive solutions to meet our planet's vital power needs.

 

 

Champion electrification

We will invest in new power solutions for our long-term success. 

 

We are building on our strong heritage in thermo-mechanical engineering to produce state-of-the-art electro-mechanical and hybrid power systems. Today, we already combine our engines in hybrid systems for trains, ships and micro-grids.

 

Reinvent with digital

We will be Digital First in everything we do to generate new insights, new solutions and new opportunities.

 

We are renowned as a pioneer in the use of digital solutions for our customer care. We are continuously enhancing the digital twin of our physical activities and seeking new data innovations.

 

Vitalise existing capabilities

We will develop next generation technologies to sustain and grow our current competitiveness.

 

We are investing in our existing thermo-mechanical products to ensure that they provide the cleanest, safest and most competitive solutions for our customers. For example, the UltraFan represents a fundamental upgrade of our gas turbines, incorporating 11 breakthrough technologies.

 

Transform our business

We will fundamentally change the way we do business to generate substantial value for our stakeholders.

 

We are implementing and improving the Rolls-Royce operating system. Digitalisation allows us to create entirely new ways of engineering, manufacturing and serving our customers across the Group.

 

Build a balanced portfolio

We will seek new markets and products that bring new technologies and capabilities, and generate scale and synergies. 

 

We are investing to manage the transition towards electrification and digitalisation. We mitigate the risk of long-term investment by increasing our preparedness. For example, by developing activities where electrification is relevant today, such as micro-grids, we will be better placed to benefit in activities where electrification is still some years away, such as aero engines.

 

Business Model

 

Rolls-Royce is one of the world's leading industrial technology companies. We provide power solutions for our customers which combine three elements: advanced technologies; system solutions; and system life. These are delivered as part of a virtuous cycle which begins with the development of cutting-edge technologies. We optimise the value of our power solutions throughout their lives.

 

Our resources

 

Brand

Our brand enables us to sustain relationships, secure business and attract talent.

 

People and culture

Our success is a result of the commitment, skills and ingenuity of our employees and their determination to be 'Trusted to Deliver Excellence'.

 

Technology

Our technology enables us to meet emerging customer needs.

 

Engineering capability

Our engineering expertise enables us to embed cutting-edge technologies into outstanding products.

 

Advanced manufacturing capability

Our manufacturing processes enable us to embed advanced technologies in our products quickly and efficiently.

 

Service capability

Our service orientation enables our customers to focus on their core activities.

 

Rolls-Royce operating system

Our operating system enables us to drive best practice and value across the Group.

 

Partners

Our partners enable us to collaborate in technology, manufacturing and services.

 

Financial strength

Our financial strength enables us to pursue long-term cutting-edge technologies and to support our customers throughout the entire product lifecycle.

 

Advanced technologies

We apply cutting-edge technologies to provide cleaner, safer and more competitive power. Our technologies ensure that our customers have power that meets their emerging needs.

 

System solutions

We package technologies into systems that provide complete solutions for our customers. Our solutions mean that our customers have power from a single, trusted partner.

 

System life

We care about the performance of our solutions throughout their lives. Our whole-life capabilities maximise availability and enable us to meet changing customer needs.

 

Cutting-edge technologies

Cutting-edge technology allows us to meet emerging customer needs. We instinctively pursue new technologies that will help us deliver cleaner, safer and more competitive solutions.

 

We identify the key horizon technologies that will generate a competitive advantage for Rolls-Royce in the long term.

 

Dynamic technology management

Our future technological world is complex with many exciting new challenges across everything we do. We respond to this with broader and deeper collaboration with others, and with a more dynamic approach to ensure that our technology brings the most value to our customers and our business.

 

 

We are inclusive in the pursuit, co-operative in the application and aggressive in the commoditisation of technology.

 

Compelling customer propositions

Our customer relationships are our greatest strength. We offer our customers a combination of advanced technology, in a complete systems solution, optimised throughout its life.

 

We create combinations of technology, systems and aftermarket performance that make our customers more competitive.

 

Long-term value creation

Our activities are complex and global. We share best practice across the Group and assess where and how activities can offer the best value.

 

We use the Rolls-Royce operating system to generate greater value.

 

Resilient business

Our activities have a major impact on our planet, the global economy and on communities. To ensure that we are free to operate and invest for the long term, we are thoughtful and careful about the business we undertake, our financial resources and our wider impact.

 

We build balance in our activities, strength in our balance sheet and behave sustainably.

 

Value creation for our stakeholders in 2017

 

Customers

We develop product solutions that improve our customers' competitiveness. Gross R&D expenditure £1.4bn

 

Investors

We generate attractive returns for investors over the long term. Total shareholder return 25.4%

 

Employees

We create an environment where each employee is able to be at their best. Invested in training and development £31.2m.

 

Partners

We create partnerships based on collaboration where each partner benefits from the relationship. Spent with external suppliers £8.7bn

 

Communities

We improve the communities that we impact locally, nationally and globally. Hours of employee time volunteered 93,900

 

Governing bodies and regulators

We aim to create trusted relationships with governing bodies and regulators, meeting all legal and regulatory commitments and requirements.

 

Our power solutions create revenue from:

- original equipment sales

- maintenance, repair and overhaul sales

- secondary or repurposing sales

- additional products and services

 

Our intimate knowledge of our customers and our products enables us to optimise the value of our power solutions throughout their lives. We share this value with our customers by offering power as a service.

 

Key Performance Indicators

 

Financial key performance indicators

 

Description

Why we measure it

How we have performed

 

Order book

£78.5bn

 

We measure our order book as an indicator of future business volume; however, its value may not be reflective of future revenue.1

 

The 3% decline principally reflects the current period where Civil Aerospace engine deliveries have outpaced new orders as Civil Aerospace customers focused on delivering against their backlog. Power Systems and Nuclear order books improved, reflecting greater activity. 

 

Order intake

£17.2bn

 

Order intake is a measure of new 

business secured during the year 

and represents new firm orders, 

adjusted for the movement in the 

announced order book between 

the start and end of the period. 2

 

Order intake was £1.9bn lower than 

achieved in 2016 due to Civil Aerospace 

customers focusing more on delivery of 

airframes than new sales campaigns. All 

other business units saw an improvement in 

their order books, including in Marine from 

what was a low base. 

 

Underlying revenue

£15,090m

 

Monitoring of revenue provides 

a measure of business growth.3

Underlying revenue rose 6% organically,8

reflecting increased delivery volumes 

in both Civil Aerospace and Defence 

Aerospace plus improved end markets 

at Power Systems. Service revenue was 

7% higher led particularly by growth in 

Civil Aerospace.

 

Self funded R&D

as a proportion of

underlying revenue

6.9%

 

This measure reflects the need 

to generate current returns as 

well as to invest for the future. 4

 

Disciplined control of spend kept R&D 

stable as percentage of sales, with 

self-funded R&D increasing to £1.04bn. 

This was primarily due to expenditure 

within Civil Aerospace, focused on new 

engines coming into service, progress on 

next generation UltraFan and business jet 

development programmes.

 

Capital expenditure

as a proportion of

underlying revenue

5.1%

 

To deliver on its commitments 

to customers, the Group invests 

significant amounts in its 

infrastructure. 5

 

Capital expenditure rose as proportion 

of revenue, and was £764m in absolute 

terms, reflecting investment in modernising 

manufacturing processes and facility 

expansion within Civil Aerospace, 

upgrading of Defence Aerospace's 

Indianapolis site and expansion of our 

spare engine fleet to support the growing 

installed base of widebody engines.

 

Underlying

operating profit

£1,175m

 

This measure reflects the 

Group's underlying economic 

performance taking account of 

its hedging strategies. 6

 

Organic 8 growth of 22% driven by revenue 

improvement, our focus on reducing 

fixed costs, higher capitalised R&D and 

product mix. This was despite higher costs 

incurred from in-service issues with Trent 

1000 and Trent 900 fleets. Transformation 

programme benefits reached the top end 

of the targeted £200m run-rate reduction.

 

Free cash flow

£273m

 

In a business requiring 

significant investment, we 

monitor cash flow to ensure that 

profitability is converted into 

cash generation, both for future 

investment and as a return to 

shareholders. 7

 

Cash generation was better than expected, 

notably in Power Systems, driven by 

improved profitability and strong working 

capital management which saw a £546m 

working capital inflow in the year. These 

more than offset higher capex and R&D and 

increased costs to resolve Civil Aerospace 

in-service engine issues.

 

 

 

 

 

 

 

 

 

Non-financial key performance indicators

Customer delivery 91%

To deliver on our commitments 

to our customers we measure the 

percentage of on-time deliveries 

to our customers including new 

equipment, spare parts, equipment 

repair and overhaul. This is tracked 

Group-wide in our scheduling and 

order fulfilment system.

 

 

We continued to improve our on-time 

delivery in a period where we are 

significantly increasing the output 

of our Trent engines.

 

Employee engagement

75

 

This is measured through our 

employee opinion survey which 

produces a composite sustainable 

engagement score. The targets 

are based on absolute scores 

for six key questions within the 

overall survey.

 

We maintained our employee engagement 

score of 75 in 2017, which was the same 

as in 2016. However we fell short of our 

target of 77.

 

 

Notes

1 We measure our order book at our long-term planning exchange rate (LTPR) and list prices and include both firm and announced orders. In Civil Aerospace, it is common for a customer to take options for future orders in addition to firm orders placed. Such options are excluded from the order book. In Defence Aerospace, long-term programmes are often ordered for only one year at a time. In such circumstances, even though there may be no alternative engine choice available to the customer, only the contracted business is included in the order book. We only include the first seven years' revenue from long-term aftermarket contracts.

2 Any orders which were recorded in previous periods and which are subsequently cancelled, reducing the order book, are included as a reduction to intake. We measure order intake at constant exchange rates and list prices and, consistent with the order book policy of recording the first seven years' revenue from long-term aftermarket contracts, include the addition of the following year of revenue on long-term aftermarket contracts.

3 Underlying revenue is used as it reflects the impact of our foreign exchange (FX) hedging policy by valuing foreign currency revenue at the actual exchange rates achieved as a result of settling FX contracts in the year. This provides a clearer measure of the year-on-year performance.

4 We measure R&D as the self-funded expenditure before both amounts capitalised in the year and amortisation of previously capitalised balances. We expect to spend approximately 5% of underlying revenue on R&D although this proportion will fluctuate depending on the stage of development of current programmes. We expect this proportion will reduce modestly over the medium-term.

5  All proposed investments are subject to rigorous review to ensure that they are consistent with forecast activity and will provide value for money. We measure annual capital expenditure as the cost of property, plant and equipment acquired during the period and, over the medium-term, expect a proportion of around 4%. (Capital expenditure excludes additions arising from TotalCare Flex arrangements).

6 In particular: (a) revenue and costs denominated in US dollars and euros are presented on the basis of the exchange rates achieved during the year based on our FX hedge book; (b) similar adjustments are made in respect of commodity derivatives; and (c) consequential adjustments are made to reflect the impact of exchange rates on trading assets and  liabilities, and long-term contracts, on a consistent basis.

7 We measure free cash flow as the movement in net debt/funds during the year, before movements arising from payments to shareholders, acquisitions and disposals, and FX.

8 Organic change is at constant translational currency, excluding M&A.

 

 

 

 

Financial Review

Overview 2017

I believe I have joined Rolls-Royce as Chief Financial Officer at a significant point in its history. Over the past five years, we have made substantial investments of almost £8bn in new products and operations, with cumulative tangible capital expenditure of £3.2bn and self-funded R&D investment of £4.4bn. This has allowed Rolls-Royce to develop and bring to market a number of the world's most powerful aero engines. Over a period of 12 months, three new widebody engines achieved first flights. Our active Civil Aerospace in-service engine base stands at 12,966, including  4,409 large engines, an increase of 16% since 2012 and an increase in our large engine installed base of 7% in 2017 alone. 

 

The growth of the installed base highlighted above helped drive a 12% increase in widebody engine flying hours in 2017, delivering 12% growth in Civil Aerospace service revenue. Another solid year in our Defence Aerospace business, together with a strong performance at Power Systems and ongoing cost benefits from our transformation programme, helped us deliver an improved financial performance in the year. Underlying operating profit and free cash flow were both above our expectations.

 

Overall Group underlying revenue grew organically 6% to £15.1bn. Original equipment (OE) revenue of £7.7bn grew 6%, reflecting increased delivery volumes in Civil Aerospace and Defence Aerospace plus improved end markets for Power Systems. Marine OE revenue fell 15% due to challenging end markets. Nuclear revenue rose by 4%. Service revenue, which accounts for 49% of Group revenue, rose 7% to £7.4bn in 2017, led by growth in Civil Aerospace.

 

Underlying operating profit grew 22% organically to £1,175m (reported operating profit of £1,287m) in 2017 which was driven by revenue improvement, our focus on fixed costs and higher capitalised R&D. It was delivered despite higher costs incurred from Civil Aerospace's in-service engine issues with the Trent 1000 and Trent 900 which had a negative £227m impact on profit in the year (2016: £98m). Transformation programme benefits have now reached the top end of our targeted £200m run-rate reduction in fixed costs.

 

Cash generation was better than expected in 2017, notably in Power Systems, with £273m of Group free cash flow (2016: £100m), driven by improved profitability and strong working capital performance which saw a £546m working capital inflow in the year. These were more than offset by higher capex, R&D and the £170m cash costs incurred on Trent 1000 and Trent 900 in-service issues (2016: £90m). Looking ahead, I believe we are now poised to significantly improve our free cash flow as the business starts to reap the benefits of its previous investment cycle and growing installed engine base.

 

Our primary objective is to generate strong and growing free cash flow. Several key levers are central to delivering this: improving OE economics within Civil Aerospace; continuing to drive growth in Power Systems; delivering ongoing growth in service revenue; and continuing to reduce our costs. We have considerable visibility of the service revenue streams which form a vital part of the resilience and longevity of our business model. We will also drive working capital efficiencies throughout the business, seek to reduce overhead costs further through our recently announced restructuring programme, increase utilisation of our facilities and become more disciplined in our spending and investment decisions. 

 

With more financial flexibility and a more disciplined capital allocation approach, our aim is for Rolls-Royce to regain A-grade investment status, putting us in a position to restore shareholder payments to an appropriate level balanced against a disciplined investment programme to capture carefully selected growth opportunities. We have progressed our portfolio strategy, with the decision to review our commercial marine operation. We will continue to review our portfolio and, where appropriate, pursue tactical disposals of non-core assets to further improve our balance sheet. 

 

I am also determined to provide greater financial transparency, both internally and externally. There has been good progress here in 2017, with further significant steps to be made going forward. In 2018, we aim to introduce some new KPIs to align with our focus on cash flow and improved discipline on capital allocation. We are setting ambitious but achievable targets, reflecting our confidence that the business can deliver significantly improved financial performance over the next few years. 

 

2018 outlook

We are confident 2018 will be a year of good progress. Organic revenue should grow mid-single digit, with underlying operating profit of around £400m excluding ITP Aero (around £450m including ITP Aero). Free cash flow should improve to around £450m excluding ITP Aero, (around £400m including ITP Aero). We are making solid progress with longer-term solutions for Trent 1000 and Trent 900 in-service issues, largely through re-designing affected parts, and we expect these to be fully embodied on the Trent 1000 fleet by 2022. On the Trent 900, an extended life turbine blade is already being rolled-out with further re-designs available from 2020. Based on our current estimates, in 2018 the anticipated annual cash impact is expected to broadly double and reach a peak. It is then expected to fall by around £100m in 2019. The majority of this work will be undertaken in 2018 and 2019 and is not expected to complete until 2022. All of these costs are included in our cash flow guidance for 2018 and beyond.

 

Financial priorities

To build a business that can generate long-term, sustainable value for stakeholders, I have established five financial priorities, focused on better understanding and improving free cash flow. Action has already started and will continue in 2018 and beyond.

 

1 Improve cash flow generation

Cash is a fundamental indicator of economic performance. Our primary financial objective is to grow free cash flow. 

 

Key drivers of this will be: 

- improved OE economics, principally by reducing the deficit per engine sold, with the Trent XWB engine a key indicator of progress; we aim to move the Trent XWB engine to break-even by 2020;

- growth in service cash inflows through growth in the installed engine base and flying hours;

- a focus on improved working capital management;

- reducing our cost base; and

- improved operational performance in Defence Aerospace and Power Systems.

 

2017 achievements

· Trent XWB OE deficit per engine down 37% year-on-year

· TotalCare engine flying hours up 12%

· Inventory turns improved 4% to 2.9x

 

2 Continue cost reduction

Our transformation programme which began in 2015 continued to deliver significant benefits in 2017. For 2018 we have launched a new restructuring plan to further improve efficiency around overhead costs. 

 

Key drivers going forward will be:

- reducing product lifecycle costs through targeted re-engineering;

- removal of duplicated support and management functions as we move from five to three businesses;

- reduction in manufacturing footprint and increasing plant productivity;

- improving efficiency and reducing cost and headcount in commercial and administrative (C&A) functions; and

- disciplined R&D investment.

 

2017 achievements

· Global production footprint reduced by 3.5% 

· C&A costs down 80bps as % of sales

· R&D stable as % of sales at 6.9% despite new programme investment

 

3 Disciplined capital allocation

A disciplined approach to capital allocation and sustaining a healthy balance sheet will play a major part in driving our long-term growth. Through improved free cash flow generation, we aim to maintain a strong investment grade rating and ultimately return to A-grade status. Restoring our shareholder payments to an appropriate level will be a key element of our capital allocation framework. Growing free cash flow will also help sustain our investment in R&D programmes across existing core areas as well as develop new opportunities, notably in pursuing our electrification strategy. 

 

4 Provide greater financial transparency

There will be a continuing focus to improve the understanding and  explanation of the financial drivers  of our business, both from an internal and external perspective.  The introduction of IFRS 15 (see  page 55 for more detail) will help  provide greater transparency on the  performance and financial dynamics  of our business, especially around OE.  Looking at and presenting our Civil  Aerospace business on a cash flow  driver basis should also help increase understanding. Finally, moving more of  our internal and external performance  metrics to be based around free cash flow will help clarity and focus.

 

5 Strengthen the finance function

We are taking steps to strengthen the finance function, focusing our resources  on improving insight and analysis to help drive results and change across Rolls-Royce. With several new appointments already made, we are bringing on board different experiences to support the continued transformation of Rolls-Royce into the world's leading industrial technology company. 

 

 

Four key initiatives have been launched as part of a change programme within the Rolls-Royce finance function to deliver on our financial priorities. These include the re-engineering of our finance operating model (our finance systems and reporting), establishing value-based modelling (the use of rolling forecasts) and embedding a strong cash-focused culture to improve working capital management. Finally, a Finance Academy is being established to develop and grow our finance professionals across the organisation.

 

Group trading summary

The table below and all commentary relates to underlying performance unless otherwise stated

 

 £m

2017

2016

Change

Organic change

Order book*

78,476

80,910

-3%

-3%

Underlying revenue

15,090

13,783

+9%

+6%

Underlying OE revenue

7,687

7,027

+9%

+6%

Underlying services revenue

7,403

6,756

+10%

+7%

Underlying gross profit

2,973

2,818

+6%

+1%

Gross margin %

19.7%

20.4%

-70bps

-100bps

Commercial and administration costs

(1,168)

(1,158)

+1%

-3%

Research and development costs

(737)

(862)

-15%

-18%

Joint ventures and associates

107

117

-9%

-13%

Underlying operating profit

1,175

915

+28%

+22%

Underlying operating margin

7.8%

6.6%

+120bps

+100bps

Financing costs

(104)

(102)

+2%

 

Underlying profit before tax

1,071

813

+32%

 

Tax

(328)

(261)

+26%

 

Underlying profit for the year

743

552

+35%

 

Underlying earnings per share

40.46

30.13

+34%

 

Free Cash Flow

273

100

n/a

 

\* The 2016 opening order book has been restated by £1.5bn reflecting a methodology change in the exchange rates used to translate order books - moving from long term planning rates to period spot rates - for overseas subsidiaries, and a restatement of Defence's order book opening balance by £(441)m.

Underlying revenue up 6%

Group revenue rose 6% to £15,090m, reflecting 6% growth in OE and 7% in  services. Civil Aerospace led the progress, with revenue up 12% reflecting strong growth in OE engine delivery volumes (up 5% in total and up 35% for widebody). Service revenue in Civil Aerospace rose 12%, benefiting from the growing installed base of in-service large engines, which rose 7% to 4,409. Power Systems revenue grew 3% driven by growth in commodity-related markets, construction & agriculture and power generation business. Marine revenue was weak, down 9%, reflecting ongoing weakness in the offshore oil & gas markets. Nuclear revenue rose 4%.

 

Gross profit up 1%

Gross profit rose 1% to £2,973m, with gross margins of 19.7%, down 100bps in the year. This decline was driven by both Civil and Defence Aerospace. Civil Aerospace margins reflected the impact of higher volumes of unlinked OE engines, which carry an OE deficit, allied to lower long-term service agreement (LTSA) margins and other related costs driven by additional maintenance costs on Trent 1000 and Trent 900 engines. Defence Aerospace gross margins were impacted by lower spares volumes and lower LTSA contract margin improvements. Power Systems saw a strong gross margin improvement of 240bps, principally reflecting improved product mix and pricing discipline.

 

R&D costs down 18%

Gross R&D expenditure grew 1% to £1,392m. After funding from customers and other  third parties, self-funded R&D rose 7% to £1,035m. This was primarily driven by increased investment in Civil Aerospace with the development of a number of new engines plus ongoing investment in existing product improvement, including fuel burn efficiency enhancements. Capitalisation of R&D rose from £99m to £342m due to the stage of development programmes and included £83m from a policy application change. Contributions from risk & revenue sharing partners declined £24m. Overall the underlying expensed R&D charge fell 18% to £737m.

 

C&A costs down 3%

C&A costs were £1,168m, 3% down on the prior year, reflecting the beneficial effects of transformation actions to reduce overhead costs. Looking ahead to 2018 and beyond, we expect to realise additional benefits from further restructuring of our support and management functions.

 

Exceptional restructuring charges

£104m of exceptional restructuring charges were taken in 2017 (2016: £129m) primarily due to restructuring in Power Systems and Defence Aerospace, reflecting actions to remove cost and improve operational efficiency.

 

Underlying operating profit up £260m

Underlying operating profit of £1,175m (2016: £915m) was up 22% reflecting a number of factors:

- Civil Aerospace profit increased to £520m, up 34% with positive margin contribution from higher linked Trent 700 OE sales, increased service revenue and higher sales of spare parts. This was offset by higher costs relating to the Trent 1000 and Trent 900 in-service engine issues, with £227m of costs charged for these. Expensed R&D fell £156m to £412m reflecting increased capitalisation.

 

- Defence Aerospace profit of £374m was down 7% due to lower demand for engine spares, higher restructuring costs and a £14m reduction in LTSA contract margin improvements taken in 2016. These more than offset the non-repeat of the TP400 charge of £31m in 2016.

 

- Power Systems made excellent progress in 2017, with profit of £330m up 61%, reflecting 3% revenue growth, a 240bps expansion in gross margin, due to better mix and pricing discipline, and benefits of overhead cost reduction actions which saw C&A costs fall 7%.

 

- Despite the 9% decline in Marine revenue, restructuring drove a material reduction in overhead costs with C&A costs 13% lower, helping to reduce underlying operating losses to £25m (a £2m improvement versus 2016).

 

- Nuclear operating profit of £38m was 18% lower versus 2016, primarily reflecting a higher R&D charge of £23m compared with the £6m incurred in 2016 which had benefited from a one-off positive of £7m due to the change in treatment of R&D credits.

 

 

Payment to shareholders held flat

For 2017, the final payment to shareholders is held at 7.1 pence giving a full year payment of 11.7 pence (2016 full year: 11.7 pence), a cash cost of £216m. Restoring our shareholder payments to an appropriate level over time as free cash flow grows will be a key capital allocation priority.

 

Reported results

Reported profit before tax was £4.9bn, a material increase over the 2016 loss of £4.6bn. This included £798m of gains resulting from the acquisition of ITP Aero, a positive FX mark-to-market adjustment of our hedge book of £2.6bn (£4.4bn negative in 2016), a charge of £671m for financial penalties from agreements with investigating bodies in 2016, a charge (principally relating to the Vickers Group Pension Scheme) of £306m for the restructuring of the UK pension schemes in 2016 and goodwill/other impairments of £24m versus £219m in 2016. This also includes improvements in other operational performances as highlighted above.

 

Free cash flow improving

Free cash inflow in the year was better than expected at £273m (2016: £100m), excluding the £14m post-acquisition cash outflow of ITP Aero. The strong cash flow performance was driven by higher profitability in Civil Aerospace, Defence Aerospace and Power Systems and good working capital performance, again principally in receivables, across the Group. This was achieved despite £98m of higher R&D cash spend in 2017, a £188m increase in capital expenditure and the reversal of the £180m working capital management benefit generated in the first half. Trading cash flow in Civil Aerospace of £38m was unchanged year-on-year. This reflected increased flying hour receipts and higher spare parts sales, offset by an increased outflow from higher deliveries of OE widebody engines and the higher Trent 1000 accelerated maintenance activity. Total cash costs incurred in the year on Trent 1000 and Trent 900 in-service issues were £170m (2016: £90m).

 

Looking ahead, improved Civil Aerospace engine OE economics and increased engine flying hours will drive a further 

improvement in free cash flow in 2018 and beyond. More details on the movement in trading and free cash flow are included in the funds flow section of the Additional Financial Review - see page 51.

 

IFRS 15

As highlighted in 2016, the introduction of the new revenue reporting standard, IFRS 15 Revenue from Contracts with Customers, will change fundamentally how Rolls-Royce measures its revenue and profit, Civil Aerospace having by far the largest impact. There are three broad implications:

- linked accounting will cease to exist so all OE sales will be treated on the same basis;

- OE engine cash deficits will no longer be capitalised and recorded as contractual aftermarket rights, they will instead be recognised on delivery; and

- revenue and profit for aftermarket services will be recognised on an activity basis as costs are incurred.

 

Further information on the 2017 results under IFRS 15 can be found on page 55.

 

Net debt

In 2017, the Group's net debt position rose from £225m to £520m (excluding ITP Aero) largely reflecting the £273m free cash generation offset by shareholder payments of £214m and £286m covering payments due in 2017 for the financial penalties from agreements with investigating bodies. A further £378m of regulatory fines remain due to the SFO, with a payment schedule extending to 2021.

 

Following the acquisition of ITP Aero, its operating cash outflow of £14m and the consolidation of the net funds of £215m result in Group net debt rising somewhat less to £305m.

 

Credit rating

The Group is committed to maintaining a robust balance sheet with an investment grade credit rating.

We believe that this is important for our customers given that we deliver high-performance products and support for equipment which will be in operation for decades. Standard & Poor's updated its rating in January 2017 to BBB+ from A-/negative outlook, while Moody's lowered its rating in February 2017 from A3/stable to A3/negative.

 

Foreign exchange

The Group hedges transactional foreign exchange exposures to reduce volatility of revenue and costs. The most significant exposure is net US dollar income which is converted into GBP (currently approximately $5bn per year and forecast to increase significantly by 2021). The Group has a hedge book of $38.5bn (at an average rate of USD:GBP 1.55) covering this exposure. We expect the achieved £/$ hedge rate to remain unchanged at around USD:GBP 1.54 for the coming three years.

 

Interest

Interest and other financing costs remained broadly flat year-on-year, up £2m to £104m. Net interest payable reduced by £10m to £53m. Other underlying financing costs increased by £12m to £51m.

 

Taxation

Underlying taxation was £328m (2016: £261m), an underlying rate of 30.6% compared with 32.1% in 2016. The underlying tax rate remains high due to the continued non-recognition of deferred tax assets on losses in Norway and the mix of profits arising in higher tax rate countries, predominantly the US and Germany.

 

Civil Aerospace

Civil Aerospace is a major manufacturer of aero engines for the large commercial aircraft, regional jet and business aviation markets. The business uses its engineering expertise, in-depth knowledge and capabilities to provide through-life support solutions for its customers.

 

Civil Aerospace | Key financial data *

 

2017

Year-on-year change

Organic change †

Underlying revenue

£8,023m

+14%

+12%

Underlying gross profit

£1,192m

+1%

-2%

Underlying operating profit

£520m

+42%

+34%

Trading cash flow

£38m

-12%

-12%

Order book

£70.2bn

-3%

-3%

* See note 2 on page 132 for further segmental detail.

Organic change is at constant translational currency, excluding M&A.

 

 

 

Overview 2017

2017 marked some notable successes for Civil Aerospace, with record levels of widebody engine deliveries, expanding the installed fleet and generating positive service revenue growth. The Trent XWB-97 and the Trent 7000 achieved full flight certification during the year and the Trent 1000 TEN entered into service. The Trent XWB-84 saw much improved OE economics and has achieved over 1.2 million flying hours in service with unprecedented levels of reliability. These milestones have been achieved against a backdrop of capacity constraints, primarily for blade manufacture and test beds, which have been exacerbated by a number of in-service engine issues relating to the serviceable life of a small number of parts on the Trent 1000, which have led to significant customer disruption, and on the Trent 900. Investments have been made in facilities and people to minimise the disruption caused to our customers and to develop longer-term solutions. Financial overview Total underlying revenue Total underlying revenue rose 12% to £8,023m, with both OE revenue of £3,818m (2016: £3,357m) and service revenue of £4,205m (2016: £3,710m) up 12%. The rise in OE revenue reflected record levels of widebody engine deliveries, with growth in Trent XWB-84 engine sales, to support the Airbus A350 programme ramp-up, a significant contributor.

 

Higher service revenue was driven by both increased engine flying hours and higher time and material activity. Overall large engine flying hours increased by 12% to 12.6 million. This reflects a 22% ncrease in flying hours from the in-production Trent engine fleet partially offset by a decrease of 12% from the legacy fleet of engines, the Trent 500 and Trent 800 and RB211s, which are no longer in production.

 

For business aviation, while OE sales were 26% lower, reflecting a 32% reduction in engine sales as airframe production transitioned to competitor-powered programmes, there was a 10% increase in service revenue from continued fleet growth and consistently high CorporateCare coverage. Overall, V2500 revenue increased 6% driven by higher maintenance, repair and overhaul activity. Service revenue from V2500 increased 13% led by higher maintenance activity. V2500 OE module sales continued to reduce but revenue from flying hours remained stable.

 

 

Underlying operating profit

Underlying operating profit increased to £520m, up 34% (2016: £367m). Increased gross margin contributions were generated by higher deliveries of link-accounted Trent 700 engines, increased flying hours in growing widebody and business aviation fleets and increased sales of spare parts. This was partially offset by the decline in business jet engine OE sales.

 

Given the performance of our in-service fleets continued to evolve, as we do every year, we have updated our forward estimates of revenue and costs across our long-term contracts. While this included some favourable effects, such as increased utilisation and reduced servicing costs across our business aviation fleet, it also required the inclusion of higher costs for additional maintenance activity for the Trent 1000 and Trent 900 fleets and increased customer support to alleviate the impact of limited engine availability. In total, the contract accounting adjustments created an £18m headwind (2016: £90m benefit) which included a £148m charge (2016: £98m charge) for technical cost (including certain costs relating to the Trent 1000 and Trent 900 in-service issues), a £113m (2016: £217m) benefit from lifecycle cost improvements and a £77m benefit from a customer credit rating change, offset by other charges of £60m (2016: £64m charge)  largely relating to operational changes. Profit was also impacted by the non-repeat of the £53m release in 2016, following accounting and legal review, of an accrual relating to the termination in prior years of intermediary services. Gross margin from spare engine sales to joint ventures contributed £67m (2016: £97m).

 

Investment in self-funded R&D rose by £50m largely reflecting increased investment in the development of a number of new engine types which we successfully progressed, plus ongoing investment in product improvements to our existing portfolio. In 2017, this focused on further enhancing in-service durability, with a notable focus on the longer-term solutions to the Trent 900 in-service engine issues, and fuel burn efficiency as we look to deliver on our customer commitments. This was more than offset by an increase in R&D capitalisation which rose to £328m (2016: £85m), largely reflecting the stage of capitalisation of a number of development programmes. It also reflects a change we have made to better align with European peers and best practice, to the point at which we start capitalising development costs to reflect current engine programmes reaching technical maturity earlier in the development cycle than has been the case historically. This resulted in additional development costs of £83m being capitalised. Contributions from risk and revenue partners decreased to £39m (2016: £63m). Overall the expensed R&D charge fell to £412m in 2017 from £568m in 2016. Higher restructuring provisions contributed to the 5% increase in C&A costs.

 

Trading cash flow

Trading cash flow in Civil Aerospace of £38m was unchanged year-on-year. This reflected increased flying hour receipts from the growing widebody fleet and higher spare parts sales, offset by an increased outflow from higher deliveries of OE widebody engines and the higher Trent 1000 accelerated maintenance activity. The average cash deficit on widebody engines remained flat at £1.6m per engine, reflecting greater volumes of discounted Trent 700 and some temporary pricing headwind on Trent 900, offsetting strong improvement on Trent XWB-84, where the cash deficit per engine reduced by 37%, underpinning our confidence of further cost reduction and economic improvement. Total cash costs incurred in the year for in-service engine issues on the Trent 1000 were £119m (2016: £45m) and £51m (2016: £45m) on the Trent 900.

 

The increase in self-funded R&D investment mentioned above, together with higher capital expenditure for additional production capacity and for engines to support the growing fleet, were offset by good working capital performance on cash collections from a number of key customers at the end of the year. This benefit helped offset the growth in inventory to support the continuing widebody engine ramp-up in 2018.

 

Additional financial information and IFRS 15 adoption impact

Further details on revenue, profit and balance sheet for Civil Aerospace results can be found on pages 53 and 54.

 

A comparison of the 2017 financial results under IFRS 15 to those under the current basis, together with a commentary on the key differences between the two approaches can be found on pages 56 and 57.

 

Order book

Order intake in 2017 was £10.5bn (2016: £14.1bn including a £2.1bn uplift from a change in the long-term USD planning rate) with orders placed for 185 widebody engines. The closing order book was £70.2bn (2016: £72.0bn) and includes orders for over 2,500 widebody engines. Orders placed during the year included 119 engines for Airbus platforms including the A350 XWB and A330neo as well as 66 engines for Boeing 787 Dreamliners.

 

Operational and strategic review

The business has made significant progress in the year, despite capacity constraints on parts and test beds, achieving a record level of large engine production and deliveries while also focusing on minimising the impact on customers from in-service issues on the Trent 1000 and Trent 900 fleets.

 

Engineering and R&D

Significant milestones have been achieved in each of the three new large engine programmes on their progression towards entry into service. Two new engines achieved certification: the Trent 1000 TEN and the Trent XWB-97. The Trent 1000 TEN entered service on the Boeing 787-9 in November and the Trent XWB-97 powering the Airbus A350-1000 entered into service in early 2018. In October, Trent 7000 engines powered the first test flight of the Airbus A330neo and the programme remains on schedule for entry into service in mid-2018.

 

The business continues to invest in developing future technologies which will be key to winning positions on next generation platforms for both large engines and for future business jet programmes. Good progress has been made on new engine architecture demonstrator programmes in 2017. The Advance3 demonstrator successfully completed initial ground test runs and the UltraFan power gearbox successfully completed a high power test run to a record 70,000hp.

 

In November, the business announced that it will be developing the E-Fan X hybrid electric demonstrator in collaboration with Airbus and Siemens. This development reflects the growing importance of electrification to the long-term future of the industry.

 

Operational progress

Civil Aerospace has invested in both its facilities and in building the skilled workforce necessary to support the continuing ramp-up in widebody engine production. These actions enabled the business to deliver a record 483 widebody engines in 2017 (2016: 357), up 35%, despite challenges caused by in-service issues.

 

In June, a £150m investment in facilities was announced with the majority going to new testing facilities for large engines in Derby. We also opened a new Trent XWB assembly line in Dahlewitz to complement the existing one in Derby. Together these two facilities will enable us to deliver seven Trent XWB engines a week by mid-2018.

 

The new fleet support facility in Tyne and Wear, UK, became operational, allowing the early closure of an older facility to take place in 2018. In addition, legacy supply chain facilities in Ansty and Sunderland, UK, were exited during 2017.

 

 

In-service fleet performance

Our large engine fleet has continued to grow, with over 4,400 engines in active service at the end of 2017, up 7% on 2016. Invoiced flying hours from in-production Trent engines rose 22% and total invoiced flying hours from service agreements across all our widebody, business aviation and regional jet engines were 16.7 million, an 8% increase on 2016. The Trent 700, which constitutes 36% of our installed widebody engine fleet, continued to perform well in service, achieving a dispatch reliability of 99.9%.

 

We celebrated a number of milestones in the year, including the Trent XWB-84 achieving over 1.2 million flying hours with unprecedented levels of reliability (99.9% dispatch reliability).

 

We have, however, experienced an increased level of activity managing in-service issues on two engine programmes in 2017, the Trent 1000 and Trent 900, caused by the lower than expected durability of a small number of parts. In the first half of the year, we took £59m of charges related to technical issues with the in-service fleet, the largest component of which related to the Trent 1000. Since then we have continued to progress our understanding of the technical issues impacting compressor rotor blades, intermediate and high-pressure turbine blades for the Trent 1000 and also high-pressure turbine blades for the Trent 900, together with the consequential operational impact on our customers. This has been a dynamic situation and we are managing these issues through a proactive engine maintenance programme. This has required increased short-term support including both on-wing and shop visit intervention, which has resulted in disruption for some of our customers.

 

We have grown our Trent 1000 maintenance, repair and overhaul capacity since an issue with the intermediate pressure turbine blade was first identified, including doubling the number of lines available in the UK, developing a dedicated shop in our SAESL facility in Singapore and using lean methods to reduce turn-around times. We continue to make solid progress with longer-term solutions, largely through the re-design of affected parts, and we expect these to be fully embodied in the Trent 1000 fleet by 2022. Reducing disruption to our customers remains our top priority. The Trent 1000 TEN engine, the latest variant of the Trent 1000, includes a variety of improvements that help deliver greater capability, durability and efficiency. It is, however, possible that a population of early Trent 1000 TEN engines may benefit from proactive maintenance to embody re-designed parts that weren't available at the point of production. On the Trent 900, an extended life turbine blade is being rolled out into the current fleet. Further re-designs are underway and will be available in 2020.

 

Total charges of £227m (2016: £98m) were recognised in the income statement in relation to accelerated maintenance activity for the Trent 1000 and Trent 900 in 2017 and £170m (2016: £90m) in our cash flow. Based on our current estimates, in 2018 the anticipated annual cash impact in respect of both the Trent 1000 and the Trent 900 is expected to broadly double from the total cash cost in 2017 of £170m and reach a peak in 2018, as maintenance activity intensifies. It is then expected to fall by around £100m in 2019. The majority of the work will be undertaken in 2018 and 2019 although it is expected to be fully complete by 2022. All of these costs are included in our cash flow guidance for 2018 and beyond.

 

Developing the service offerings

As the engine base matures and flying hours continue to grow, the business has broadened its range of long-term service packages to meet the needs of an increasingly diverse customer base. 

 

In June, the Airline Aircraft Availability Centre was opened in Derby. The Centre uses industry-leading data analytics to proactively plan engine operations and maintenance, and complements the existing global network of customer service centres working to provide in-depth expertise in their local markets.

 

The service network has continued to evolve with Air France/KLM joining the CareNetwork for Trent XWB engines. The global network of Authorised Service Centres for business aviation aircraft now totals 74.

 

We have sought to develop both physical and digital infrastructure for aftermarket services through a number of initiatives. We introduced the CareStore as a customer gateway to the full range of digitally-enabled services, supporting more informed decisions. Online apps were launched for both commercial and business aviation customers to provide better insight into their engines to help optimise performance and provide real-time service information.

 

We continued to develop our services for our lessor customers and in January 2018 we launched LessorCare, a pioneering new service tailored to their needs, and successfully signed three customers up in the first wave. Total service revenue of £4.2bn in 2017 now represents 52% of Civil Aerospace revenue and 28% of Group revenue. Over the next few years we expect continued aftermarket revenue growth as we build towards a 50% plus share of the installed widebody passenger market and service revenue from Civil Aerospace become a greater proportion of our Civil Aerospace and Group revenue.

 

Civil Aerospace outlook

Outlook for the new business structure under IFRS 15 is discussed in the 2018 Outlook on page 58.

 

Operating environment

Rolls-Royce key differentiators

Our continued development of advanced world-leading technology, culture of partnership with customers and innovation in services are attributes that Civil Aerospace customers really value and are difficult to imitate. These differentiators will maintain the business' position at the forefront of the civil aerospace industry.

 

 

Market dynamics

- The slow-down in new aircraft orders highlighted in 2016 has continued through 2017 across all regions. These market conditions were to be expected after the high levels of order placement over the past few years, as airlines absorb the increased capacity. It does not imply a slow-down in the growth of air travel, which remains robust.

- Demand growth for air travel in all regions has remained resilient to recent geopolitical uncertainties, and historically growth has recovered quickly following major economic shocks. A broad consensus forecasts that air traffic (revenue passenger kilometres) will grow by approximately 5% compound annual growth rate over the next 20 years. 

- The business jet market is recovering slowly in the US (the largest market) and there are tentative signs of growing demand elsewhere. 

 

Opportunities

- The business has a strong and growing market position on widebody aircraft produced by the world's two major aircraft manufacturers: Airbus and Boeing. The current share of the widebody engine market is at 35% of the installed passenger fleet and is expected to exceed 50% early in the next decade. 

- The increasing size of the installed base delivers significant service growth opportunities. 90% of the current Rolls-Royce widebody fleet is covered by TotalCare service agreements.

- The business continues to invest in technologies to enhance the existing and near-future product portfolio. In parallel, a number of engine demonstrators with embedded electrical generators have been successfully run; and work on innovative hybrid aircraft demonstrator projects is ongoing.

- Boeing sees an opportunity for a new aircraft sized between the 737 and 787 families, dubbed the 'New Mid-market Airplane'. Rolls-Royce is engaged in discussions with Boeing to explore this potential prospect. 

- China's COMAC and Russia's UAC announced a joint venture in May; the China Russia Commercial Aircraft International Corporation (CRAIC). CRAIC recently unveiled plans to develop the CR929, a long-haul widebody aircraft. Rolls-Royce is actively exploring this opportunity.

 

Business risks

- If a major product failure in service is experienced, then this could result in loss of life and significant financial and reputational damage.

- If the technical performance of a product falls significantly below customer expectation (e.g. Trent 1000 and Trent 900 time on-wing is less than planned) or fails to deliver the planned business benefits, then this would cause significant financial and reputational damage.

- If an external event or severe economic downturn significantly reduces air travel and thereby reduces engine flying hours and demand for aircraft, then financial performance may be impacted.

- If aircraft manufacturer customers significantly delay their production rates or if the business suffers a major disruption in its supply chain then delivery schedules would be delayed, damaging financial performance and reputation.

- If the business experiences significant pricing pressure from increased competitor challenge in key markets, then financial performance may be impacted.

- If there are significant changes to the regulatory environment for the airline industry, then the market position of the Civil Aerospace business may be impacted.

 

Defence Aerospace

Defence Aerospace is a market leader in defence aero engines for military transport and patrol aircraft and has strong positions in other sectors, including combat, training aircraft and helicopters.

Defence | Key financial data *

 

2017

Year-on-year change

Organic change †

Underlying revenue

£2,275m

+3%

-1%

Underlying gross profit

£575m

+2%

-2%

Underlying operating profit

£374m

-3%

-7%

Underlying operating margin

16.4%

-100bps

-100bps

Order book

£3.4bn

-18%

-14%

* See note 2 on page 132 for further segmental detail.

Organic change is at constant translational currency, excluding M&A.

 

 

Overview 2017

The Defence Aerospace business had another solid year. Original equipment (OE) production focused on executing under long-term contracts in transport & patrol as well as delivering technology to improve fuel efficiency for legacy fleets. In combat, as well as increasing production for the LiftSystem, the joint venture announced with Kale in Turkey positioned us well to offer an indigenous engine solution for 

the TF-X fighter jet. 

 

A number of core US service contracts were renewed, covering over 3,000 engines, and an agreement with Aviall, a Boeing company, significantly improved the spares distribution channel for AE defence engines. There were also additions in the UK and India to further enhance our SDC network. The facility modernisation programme in Indianapolis, US, met all of its 2017 milestones with targeted cost reductions also on track. Finally, we continued to make progress on the development of next generation technologies across our portfolio to ensure we can continue to offer our customers increased performance and capability for their operations. 

 

Financial overview

Underlying revenue

Underlying revenue of £2,275m was broadly flat on the prior year on a constant currency basis. OE revenues increased 4% through higher transport and patrol volumes, partially offset by lower combat sales following the completion of Middle Eastern delivery contracts in early 2017. Service revenue was down 4%, reflecting slightly lower LTSA revenue related to the 2016 retirement of the UK MoD Gnome-powered Sea King fleet and reduced demand for spare parts in India in particular. We did, however, see increased overhaul activity in the US for the F-35B fleet and for the Typhoon fleet in Saudi Arabia. 

 

Underlying operating profit

Gross profit of £575m was 2% lower than prior year reflecting lower LTSA margin improvements of £68m (2016: £82m), largely due to lower cost savings compared with 2016 on the Eurofighter Typhoon contract, and lower spare parts volumes. These were mostly offset by the non-repeat of £31m of one-off costs for the TP400 programme.

 

Overall the R&D charge of £78m (2016: £71m) was slightly higher and included ongoing future programme development across our portfolio focused on the combat and transport markets. Restructuring costs included within C&A were £14m higher due to the non-repeat of the one-off benefit in 2016 following the closure of the Defence Aerospace facility at Ansty. As a result of these changes, underlying operating profit of £374m was 7% lower than the prior year. 

 

During the year, the Defence Aerospace order book was restated by £(441)m to reflect a number of assumption changes relating to certain historical orders and long-term contracts including revised scope and lower expectations of price escalation and delivery volumes. After order intake of £1.8bn, the order book closed at £3.4bn. 

 

Operational and strategic review

Activity with key customers included major contract renewals with the US Department of Defense supporting engine fleets on aircraft such as the C-130 Hercules, V-22 Osprey and T-45 Goshawk. Together these cover around 3,000 engines and the orders taken in 2017 for over $1.4bn provide good visibility on a substantial portion of aftermarket revenues for the next five years. Internationally the business signed its first OE export order with the Japanese Self-Defense Force to power its new V-22 Osprey fleet and also secured additional Multi Role Tanker Transport engine contracts. 

 

Operationally, the Defence Aerospace business focused on delivering on its long-term contracts for core transport programmes. In combat, LiftSystem production for the F-35B Lightning II increased, with the current in-service fleet performing well. The aircraft made its first international operational deployment with the US Marine Corps to Japan, and its first UK-based deployment for the MoD is planned for 2018. EJ200 production was lower following completion of the Saudi Typhoon contract in 2016, although there is the expectation of incremental orders from the State of Qatar following the signing of a contract to purchase 24 aircraft in December. 

 

Technology inserts for the C-130 Hercules legacy fleet met operational performance expectations and demonstrated excellent reliability and fuel efficiency in extended hurricane operations during major US storms in 2017. This helped generate good international interest with a potential first export order currently being evaluated. Defence Aerospace continued with its strategy of moving into adjacent products to deepen relationships with existing customers, identifying an additional platform opportunity for infrared suppressors installed on the MH-47 helicopter to be fitted onto C-130 gunships. 

 

The business continued with the modernisation programme of its manufacturing and technology research plant in Indianapolis with all key 2017 milestones achieved on time. The plant's first turbine production cell came on stream in March and a second is nearing completion. The modernisation will help drive meaningful productivity benefits and reduce operational overheads by 2020. We also announced further rationalisation of our operational footprint with the closure of our repair and overhaul facility in Oakland, California by 2020. 

 

A joint venture agreement with Turkish industrial firm Kale Group positions us well to develop an indigenous combat engine for Turkey targeting the TF-X fighter jet. Development work has also continued on the Anglo-French Future Combat Air System (FCAS) feasibility programme, together with investment in future technologies to position us for new programme opportunities over the next decade.

 

Strategic aftermarket initiatives looked to deepen customer relationships and distribution capability, including an enhanced spares supply contract with Aviall, a Boeing company, covering all defence variants of the AE engine fleet. This multi-year contract is expected to significantly improve availability and logistics, while broadening international opportunities. In addition, two further SDCs were opened in Lossiemouth and Bangalore as we continue to find ways to enhance our offering with core customers, helping with preventative maintenance and maximising on-wing availability.

 

Defence Aerospace outlook

Outlook for the new business structure under IFRS 15 is discussed in the 2018 Outlook on page 58.

 

Operating environment

 

Rolls-Royce key differentiators

Advanced technology and Defence Aerospace's collaboration and innovation, in conjunction with partners and customers, are its unique hallmarks. These differentiators ensure successful delivery of products and services tailored to customers' evolving needs.

 

Market dynamics

- As threat levels around the globe increase and economies grow, many customers are considering increasing their defence budgets, therefore the business expects to see modest growth across the globe in the coming years.

- Revenue has historically been broadly balanced between OE sales and aftermarket services.

- In Europe, the political environment has resulted in a tendency for large defence programmes to be addressed by consortia of two or more companies. For example, Defence Aerospace has partnered with ITP Aero, MTU and Safran on the TP400 engine programme for the Airbus A400M. 

- Barriers to entry are high, the competitive landscape is not envisaged to change significantly in the near future.Opportunities

- Combat propulsion remains the largest market segment, with opportunities for current products (LiftSystem and EJ200) as well as new international and next generation programmes (Turkey TF-X and Anglo French FCAS).

- In transport, Defence Aerospace is vitalising existing capability with new products (T56 Series 3.5 kit and infrared suppressors) and is well positioned for next generation opportunities.

- There is strong service growth potential via technology insertion and emerging service opportunities using digital technology and data analytics to generate new solutions.

- There is strong interest in electrification and the business is exploring more electric and hybrid electric propulsion technologies and power generation for high energy systems.

 

Business risks

- If a major product failure in service is experienced, then this may result in loss of life and significant financial and reputational damage.

- If global defence spending experiences a further downturn, then financial performance would be impacted.

- If we do not continue to invest to improve the performance and cost of Rolls-Royce products, then market share may be lost.

- If the business suffers a major disruption in it supply chain, then delivery schedules would be delayed, damaging financial performance and reputation.

- If new applications are not secured, then the business may have to increase investment or accept erosion in capabilities.

 

Power Systems

Power Systems is a leading provider of high-speed and medium-speed reciprocating engines, complete propulsion systems and distributed energy solutions. The business serves the marine, land defence, power generation and industrial markets. 

 

 Power Systems | Key financial data *

 

2017

Year-on-year change

Organic change †

Underlying revenue

£2,923m

+10%

+3%

Underlying gross profit

£842m

+20%

+12%

Underlying operating profit

£330m

+73%

+61%

Underlying operating margin

11.3%

+410bps

+410bps

Order book

£2.2bn

+8%

+4%

* See note 2 on page 132 for further segmental detail.

Organic change is at constant translational currency, excluding M&A.

 

Overview 2017

Power Systems' core business is the design, manufacture and servicing of reciprocating engines including diesel, gas and hybrid/electrical solutions, propulsion systems and distributed power generation plants. It has a significant installed engine base across a diverse range of end markets. 

 

In 2017, strengthening demand in key end markets combined with a clear focus on operational improvements through the RRPS 2018 transformation programme. This enabled the business to deliver a strong performance achieved against the background of greater operational efficiencies and a more balanced annual production cycle. Revenue grew slightly and helped deliver significant profit and cash flow growth. 

 

Under new leadership the business was able to achieve a material reduction in product variants and greater R&D discipline while targeting low-emission technologies. There has also been a move to develop more comprehensive and connected power solutions leveraging digitalisation as an enabler of service penetration and a growing competitive advantage. Power Systems also sought to expand its geographic reach with manufacturing and assembly partnerships in India and in the core growth market of China. 

 

Financial overview

 

Underlying revenue

Underlying revenue of £2,923m increased by 3%. OE revenue grew 1% while service revenues increased 6%. Commodity-related markets, such as mining and oil & gas saw a strong recovery, as did construction and agriculture. Power generation products enjoyed good demand from China and for US data centres, but was more subdued elsewhere, as was the yacht market for much of the year. The service business broadened its market reach with good interest in our reconditioning service offering and from US customers. 

 

Underlying operating profit

Overall, gross margins increased 240bps to 28.8% reflecting improved product mix, including from service revenue and programme applications, operational gearing and from higher volumes. An improved balance of production between the first and second half of the year also helped to achieve better factory utilisation. The actions taken as part of the RRPS 2018 programme on direct material costs also contributed to the improved gross margin. 

 

A more focused approach to R&D drove a 6% reduction to £177m. C&A costs reduced 7% to £331m reflecting cost reduction activities in the year. Overall underlying operating profit which increased strongly to £330m (2016: £191m).

 

Operational and strategic review

Power Systems' customers span a range of end markets providing significant diversity. The strong performance in 2017 reflected growing demand in a number of key end markets as the overall environment improved. Engine production increased principally due to demand for the core Series 4000 products, large engines and rail Power Packs. The business was also successful in greater smoothing of the sales and production cycle over the year, reducing the proportion of sales and production activity in the fourth quarter, which has historically been abnormally high. 

 

There was growing order interest through the year, particularly from naval and government customers with a stronger order book in the second half. The medium-speed business announced two notable power station orders from Bangladesh. Manufacturers active in the construction and agriculture market increased orders in advance of new EU emissions regulations due to come into force at the start of 2019. The first delivery of the new S4000 marine natural gas engine which is IMO Tier III compliant, was made to the Dutch ferry operator Doeksen. Gas systems sales in marine and power generation now make up over 14% of revenue from the S4000 range. 

 

The business entered into new segments such as excavators with products meeting the latest emissions standards driven by orders from market leaders KATO and JCB. A project agreement was signed with agricultural machinery manufacturer Claas for the annual supply of around 5,000 Series 1000-1500 engines.

 

Power Systems also sought to grow its share of its engine service opportunity. This included the Reman product, where engines are reconditioned and restored to the latest MTU specification and come with an as-new warranty package, and which generated strong interest. Customer Care Centres were established in key time zones to greatly enhance technical support responsiveness to customers' critical requirements and applications were launched to deepen customer service and dialogue. Over time, the business will look to develop more comprehensive power solutions which will offer higher-value and digitally connected products which will deepen the customer experience. An initial step was the business's first long-term availability contract signed with Hitachi Rail for their UK Intercity programme, covering the period to the early 2040s; and Power Systems sees significant opportunity to develop similar long-term service offerings for other customers. 

 

A reinvigorated leadership team under the new CEO, Andreas Schell, helped drive the RRPS 2018 restructuring programme. This was a key contributor to the strong performance in 2017, delivering significant operational improvements as the business pursued greater efficiencies and focus across both R&D and production. This delivered a 20% reduction in product variants and was combined with actions to improve material costs, quality control, inventory levels and a footprint reduction. Greater digitalisation within the development programmes helped to reduce the time to product launch, including the online monitoring of the ramp-up fleet and greater collaborative working.

 

Agreements made in India and China are intended to broaden the production capability in lower-cost locations closer to core end markets. These included the official registration of a 50/50 joint venture with Guangxi Yuchai Machinery in China. The agreement will enable localised production of the MTU Series 4000 diesel engines under license, which comes on-stream in early 2018, and is part of the China growth strategy. An agreement was also signed with Garden Reach Shipbuilders & Engineers Ltd for final assembly in India of Series 4000 naval engines, and we are looking to secure additional partnerships for end markets such as power generation.

 

R&D programmes have focused on the strategic priorities addressing new technologies, alternative fuels and system-based solutions, reflecting the structural shift away from traditional diesel engines expected over the next decade. This included strengthening the gas engine portfolio, reflecting greater demand from better infrastructure and availability within power generation, industrial and marine segments. This complements the investment in electrification to expand our hybrid capabilities and further development of micro-grid solutions. A co-operation agreement with G+L innotec GmbH for electrical-assisted turbo charging technology is part of a programme to build a range of advanced electrical capabilities as a basis for development of future hybrid and electrical drive solutions. 

 

Power Systems outlook

Outlook for the new business structure under IFRS 15 is discussed in the 2018 Outlook on page 58.

 

Operating environment

 

Rolls-Royce key differentiators

Technology leadership and a reputation for market-leading performance and system approach, new product innovation, full lifecycle service solutions and high levels of customisation in collaboration with customers will maintain a strong market position for Power Systems.

 

Market dynamics

- Most OE markets started to recover in 2017, with the exception of the offshore marine markets. There is strong demand in onshore oil & gas markets.

- Increased utilisation in resource industries, especially oil & gas and mining, is driving aftermarket service demand after several years of challenging market conditions.

- There continues to be increasingly stringent government regulation in most markets with regards to emissions from diesel engines.

- The industry is increasingly focused on service solutions, electric and hybrid power solutions and digital capabilities; this is stimulating investments in acquisitions, partnerships and in-house digital organisations. 

- Power Systems is experiencing increasing competition in its core power range as existing competitors launch new engine series and new players emerge with new technologies, e.g. Tesla.

 

Opportunities

- Rising energy demand in developing countries in combination with expansion of renewable energy sources will increase the demand for flexible generating sets and products beyond combustion engines (e.g. hybridisation, electrification and gasification).

- There is continued growth forecast in emerging markets, e.g. China and India, where domestic partnerships including local value creation will continue to be important.

- Tightening emission regulations in several regions will require clean diesel solutions where the business is well positioned (e.g. S4000 engine).

- Exponentially growing data usage requires rapid expansion of data centres and infrastructure and therefore corresponding back-up power solutions, Rolls-Royce generators are in particular demand due to their reliability.

- Increased utilisation in recovering resource markets due to wear and tear of existing fleets is leading to emerging services opportunities.

 

Business risks

- If we fail to develop more innovative products than our competitors, then market share would be lost in our core power ranges and markets.

- If electrical-storage technologies develop faster than anticipated, then these may substitute Rolls-Royce products and/or affect margins.

- If other players in the industry consolidate, then they may generate synergies or capabilities that outpace the ability of the business to get new products and services to market.

- If new disruptive service models, e.g. 3D printing of spare parts or new digital service models are offered by competitors, then we may lose attractiveness and competitive edge.

 

Marine

Marine manufactures and services propulsion and handling solutions for the maritime offshore, merchant and naval markets, ranging from standalone products to complex integrated systems. 

 

 Marine | Key financial data *

 

2017

Year-on-year change

Organic change †

Underlying revenue

£1,077m

-3%

-9%

Underlying gross profit

£225m

-5%

-9%

Underlying operating profit

£(25)m

-7%

+15%

Underlying operating margin

-2.3%

-10bps

-10bps

Order book

£0.8bn

-18%

-15%

* See note 2 on page 132 for further segmental detail.

Organic change is at constant translational currency, excluding M&A.

 

 

Overview 2017

With the average Brent crude oil price remaining below US$55/barrel for the third consecutive year, our commercial marine business continued to see substantially reduced activity levels in its historically important offshore market, but saw opportunities within the merchant sector. The naval business had a successful year with new projects from existing core clients such as the UK and US navies and from new geographies. 

 

As a result of the weak market environment, the business focused on executing its restructuring programmes, reducing its fixed cost base, including significant headcount reduction, and closing non-core facilities. At the same time it is repositioning itself with product development such as permanent magnet thrusters, investing in future technologies as the industry moves to greater electrification and exploring the growing potential for remote vessel operations and autonomous shipping. 

 

It was announced after the year end that our commercial marine operations would be subject to a strategic review in 2018, including the potential for sale, while the naval operations would be integrated into an enlarged Defence business unit. 

 

Financial overview

 

Underlying revenues

Underlying revenue was down 9% at £1,077m, reflecting declining OE activity, with weakness in both offshore and cargo-related merchant markets. Service revenue was stable, though off a low base in 2016, and there was a notable improvement in naval revenue, particularly in the second half. The 15% decline in OE revenue resulted in service revenue rising to 47% of the total (2016: 43%). By segment, commercial marine was down 14% to £805m (2016: £875m) and naval was up 10% to £272m (2016: £239m). 

 

Underlying operating loss

Despite the 9% decline in underlying revenue there was a £2m reduction in the underlying operating loss for the year to £25m (2016: £27m), helped by the greater proportion of higher margin service revenue and reflecting the positive impact of cost-cutting programmes. R&D spend was broadly flat at £46m, with the focus on developing ship intelligence capabilities as well as on new product development. C&A costs of £204m were 13% lower, demonstrating the progress made in reducing both headcount and fixed costs, together with a significant reduction in inventory which helped mitigate the scale of cash outflows. 

 

Operational and strategic review

Lower activity within commercial marine reflected the weak market environment as deep water exploration activities remained at depressed levels. While OE activity continued to decline, the business was encouraged by the signing of the first offshore service contract since 2015 and a long-term service agreement reached for azimuth thrusters. There was also activity across the merchant sector including Norwegian ferry operator contracts for new gas engines and thrusters along with further auto-crossing system product sales.

 

Within the naval business a landmark contract was signed to supply the US coastguard's largest shipbuilding programme, initially covering up to 11 vessels with a range of propulsion and related technologies. In addition, the MT30 gas turbine continued to demonstrate its attractiveness as a naval engine choice with its selection by the Republic of Korea for three Daegu type frigates. 

 

Work continued with a number of customers who had previously selected the MT30 including factory acceptance testing with the Italian Navy's landing helicopter dock vessel and in the UK both on the Royal Navy's Type 26 frigate programme and the two new aircraft carriers. HMS Queen Elizabeth completed successful sea trials and preparation for the first run of the HMS Prince of Wales power plants is scheduled for 2018. The team also announced a concept autonomous defence vessel capable of a range of single role naval missions, drawing on the expertise across power and propulsion and autonomous tools.

 

The main operational focus across the Marine business was the continued effort to reduce fixed costs to help mitigate the impact of the weaker offshore market. The restructuring programme announced in November 2016 achieved its target of £45-50m of annualised cost savings. This was helped during the year through further rationalisation of back office functions, together with the closure of the Shanghai assembly facility. 

 

Investment of around £20m in the year was made in a state-of-the-art production and test facility in Rauma, Finland, which will deliver significant capabilities for what is a growing market opportunity. 

 

The Marine business has also sought to capitalise on the broader shift from mechanical to electrical and digital technologies, both within its existing product range and also through investment in opportunities for integrated ship systems and remote or autonomous vessels. The launch of a new energy management solution and the first ever Marine availability based contract reflects the growing potential in this area. Third-party funding was secured to support R&D for land-based control centres and a fleet management centre was established for remote optimisation of ship operations. Rolls-Royce successfully demonstrated this new technology by partnering with global towage operator, Svitzer, including the first trial of a remotely operated commercial vessel that took place in Copenhagen harbour. 

 

Marine outlook

Outlook for the new business structure under IFRS 15 is discussed in the 2018 Outlook on page 58.

 

Operating environment

 

Rolls-Royce key differentiators

Marine is a leading provider of mission-critical solutions for the commercial and naval maritime markets, a position built on unique domain knowledge, continuous leadership in maritime innovation and digital solutions that allow close partnership with our customers globally across a broad range of ship types.

 

Market dynamics

- Marine operates in three key markets: merchant, offshore and naval. Growth within these markets is fundamentally driven by GDP, trade, oil price and defence spending.

- Naval budgets and naval shipbuilding are growing across target countries. The US market is stable and remains the largest market, although Asian markets are growing strongly.

- The offshore market broadly continues to be challenging linked to significant oversupply in several vessel segments and financial constraints within the customer base.

- Opportunities continue to be exploited in stable markets including naval, passenger, and tugs where we have also seen growth in interest in autonomous solutions.

- Key competitors continue to seek internal cost savings, whilst developing electrical and digital offerings. 

 

Opportunities

- Historically cyclical marine markets are expected to recover across the range of merchant and offshore segments, but with a new focus on efficiency and cost.

- Continued trend towards hybrid/full-electric propulsion and integrated electric systems with increased adoption of energy storage solutions.

- Increasing interest from vessel owners in remote and autonomous solutions, which Rolls-Royce is pioneering, to improve performance, reduce cost and increase safety.

- Increasing evidence of suppliers partnering with vessel operators to deliver digital solutions to create greater availability and reduce operational risks.

 

Business risks

- If offshore exploration and production expenditure remains low, then there will be sustained pressure and further delay in market recovery for both new build and aftermarket.

- If competitors react to a depressed market by pricing aggressively on new equipment to protect future aftermarket revenue, then Marine could experience further pressure on near-term margins.

- If continuing market downturn leaves key customers, suppliers and competitors exposed to strain, then there could be further consolidation impacting the competitive landscape. 

- If market shifts in technology (e.g. electrification and digitalisation) proceed at a faster rate than expected, then the business may not be positioned to take full advantage of this potential growth.

 

Nuclear

Nuclear is the technical authority for the UK nuclear steam raising plant that powers the Royal Navy's nuclear submarine fleet; managing plant design, safety, manufacture and service support. Our civil nuclear operation supplies safety-critical systems to about half the world's nuclear power plants.

 

 Nuclear| Key financial data *

 

2017

Year-on-year change

Organic change †

Underlying revenue

£818m

+5%

+4%

Underlying gross profit

£133m

+10%

+7%

Underlying operating profit

£38m

-16%

-18%

Underlying operating margin

4.6%

-120bps

-130bps

Order book

£2.0bn

+8%

+7%

* See note 2 on page 132 for further segmental detail.

Organic change is at constant translational currency, excluding M&A.

 

 

Overview 2017

Nuclear plays a key role in the UK's submarine programme, acting as the technical authority, sole supplier and provider of through-life support for all submarine nuclear propulsion systems (representing over 75% of sales). This year, work principally focused on the Astute and Dreadnought classes, with significant progress made in operational and delivery performance as part of a multi-year improvement programme and increased investment in the Derby manufacturing facilities.

 

The civil nuclear business achieved key milestones on large retrofit contracts for safety-critical control systems in Finland and France. Service contracts were signed with nuclear utility customers across Europe, Canada and China while additional investment was made into the small modular reactor (SMR) programme where the UK Government announced a viability study covering a number of technologies.

 

Financial overview

 

Underlying revenue

Underlying revenue rose by 4% driven mainly by increased production activity in support of the Dreadnought class build programme, together with greater activity in civil nuclear new build contracts and field services. Submarine revenue grew 3% to £633m, while civil nuclear revenue grew 9% to £185m. There was a strong second half performance, reflecting phasing within the submarine programmes.

 

Underlying operating profit

Gross margin was broadly flat, reflecting a combination of increased activity offset by additional costs incurred to ensure higher levels of delivery performance for the key submarine programmes. The R&D charge was £17m higher than 2016 as the SMR programme moved to concept design activity and did not benefit from the one-off change in treatment of R&D credits (2016: £7m credit). As a result, underlying operating profit was £38m, £7m lower than the previous year.

 

Operational and strategic review

The Nuclear business focused on improving cost-control, sustainable quality and on-time delivery for the key submarine programmes. As part of an overall regeneration of the submarine business capability, a significant number of new manufacturing technologies and systems were introduced. These have helped to drive significant improvements in delivery of reactor plant components into the Astute programme.

 

Investment was made into new manufacturing facilities, people and infrastructure at Derby. This includes a planned expansion of the primary component operations factory, principally in support of the new Dreadnought programme, where production work is increasing in support of the build programme. The expanded facilities will help develop and manufacture the new generation PWR3 reactor plant as well as support the current submarine fleet. 

 

In addition, the contract to deliver the nuclear propulsion system for HMS Agamemnon, the sixth of the new Astute class submarines was signed during the year. Steady progress was also made towards the establishment of a delivery alliance for the Dreadnought class which should provide greater programme and cost control benefits to help meet the affordability challenges for our MoD customer.

 

The civil nuclear business saw good growth during the year and is well positioned on new build projects. In the UK, activity was centred on Hinkley Point C, with a number of projects underway including the successful completion of the early contractor involvement (ECI) phase for the design of heat exchangers. We also signed the main contract to complete detailed design work and begin manufacturing and equipment delivery. There was progress on the supply and delivery of both waste treatments systems and ultimate diesel generators under similar ECI arrangements. 

 

Internationally, the civil nuclear business achieved key milestones on schedule, as part of its long-term contracts to retrofit and upgrade safety-critical control systems at Loviisa, Finland and for EDF's fleet of nuclear reactors in France. The business renewed a contract with EDF to provide long-term support and secured a contract for the partial modernisation of safety critical control systems on all 34 units of its 900MW French fleet. 

 

At Fennovoima's new build plant at Hanhikivi, Finland, due for completion in 2024, the business was selected as preferred bidder to supply instrumentation and controls. The business strengthened its position in China with new commercial agreements signed with CTEC (CGN) and secured orders for the current new build programme at Tianwan 5 and 6. In Canada, the contract with Bruce Power to help improve through-life operational efficiency will utilise cutting-edge digital analytical tools developed from innovations in the business and based on capability within Civil Aerospace.

 

Rolls-Royce welcomed the UK Government's decision to set up an expert finance panel to assess the viability of technology options including short-term deployable SMRs and will participate in this review in 2018. The announcement in November of a technical feasibility study with state-owned Jordan Atomic Energy Commission (JAEC) for the construction of a Rolls-Royce SMR highlights the international potential, including growing interest from major markets in the Commonwealth and Middle East.

 

Nuclear outlook

Outlook for the new business structure under IFRS 15 is discussed in the 2018 Outlook on page 58.

 

Operating environment

 

Rolls-Royce key differentiators

Over a 50-year period, Rolls-Royce has developed unique, leading technology capabilities in the defence nuclear market, and is the only company to provide the nuclear propulsion for the UK submarines programme. In the civil nuclear market, Nuclear deploys its offerings globally in partnership with customers across the nuclear lifecycle.

 

Market dynamics

- Population growth and improved living standards in emerging markets are driving a rise in demand for electricity; within the future energy mix, low-carbon energy is expected to increase, with nuclear energy accounting for a significant share.

- The competitive landscape has been changing in the last 12 months with some OE manufacturers facing significant financial difficulty along with programme delays and predicted overspends; aspirations for SMRs places the business in direct competition with large reactor vendors. 

- Internationally, the Chinese and Russian reactor vendors are leading the export market, in part due to their ability to provide full or partial funding to the operating nation.

- Rolls-Royce is the sole custodian of a unique strategic national capability providing nuclear propulsion for UK submarines - Nuclear is therefore restricted from any other defence market.

- The UK submarine market expands and contracts in line with the MoD's acquisition programme. The business operates in a partnership model with Babcock and BAE Systems.

 

Opportunities

- For large civil nuclear reactor new build in the UK, Nuclear is well positioned with opportunities for engineering and supply chain offerings.

- SMRs provide a complementary alternative to large nuclear power installations for the global market.

- Capturing a higher share of the nuclear services market through extension of services to a larger geographic reach.

- Exploiting digital technology to optimise reactor plant operation and maintenance, thereby maximising the business' ability to access commercial incentives.

- Strengthening the position Nuclear has in the rapidly growing importance of the Chinese and Russian domestic and export markets.

 

Business risks

- If we experience a major product failure in service, then this could result in loss of life and significant damage to our reputation.

- If the pool of suitably qualified and experienced personnel is insufficient to support all elements of future programmes, then we may not have the ability to deliver to customer requirements.

- If public sentiment turns against further reliance on nuclear power, then there will be less support for the development of new and existing capabilities and markets would be greatly reduced. 

- If political tensions prevent trade or co-operation with state-owned potential partner organisations, then access to anticipated nuclear opportunities in the UK and overseas may not be available.

- If the products which we offer are not affordable to customers or are not delivering the required effect, then demand for the products on offer may be greatly reduced.

- If there is a continued lack of clarity regarding governments' long-term energy strategies, then continued investment in technology such as SMRs may be questioned.

 

Technology

At Rolls-Royce, sustaining significant R&D expenditure is fundamental to our strategy and long-term growth potential.

 

Rolls-Royce is a technology rich company, delivering world-class products and services for its customers. Technology leadership is integral to maximising our competitive advantage and driving the Group's long-term success. The decision to split the technology and engineering functions in 2017 has allowed the newly formed technology team, led by the Chief Technology Officer, to enhance the pace and agility with which we harness the speed of change in our markets. The engineering team is responsible for design rigour, product safety and ensuring our skills match business needs. It is headed up by a newly appointed group chief engineer. The Science & Technology Committee provides oversight to all our technology investments.

 

Creating value from new technologies and innovation

The Group needs to balance short, medium and long-term technology needs against market opportunities. During 2017, actions have been taken to:

- establish a single technology organisation with responsibility for current and future technologies; 

- maintain momentum on delivery of core technologies to ensure the competitiveness of our products 

and services;

- drive technology in digital design and manufacture to unlock the productivity benefits of these technologies;

- ensure future skills align with our technology strategy and further develop the Rolls-Royce Fellowship programme; 

- ensure continuous improvement of the environmental impact of our products and services; and

- ensure continued focus on products and technology that will enable transition to a low carbon global economy. 

 

Our innovation strategy helps our people contribute great winning ideas and our online innovation portal continues to be successful. The portal connects employees across the globe and has more than 24,000 users. 

 

We are proud of our university partnership network which feeds Rolls-Royce with world-class applied research to underpin the technology in our products. We have 31 University Technology Centres (UTCs) and seven Advanced Manufacturing Research Centres (AMRCs) which not only provide research that is directly applied in our business, but also gives us access to a rich talent pool. 

 

Technologies for today and tomorrow

The increasingly demanding requirements of civil aviation are driving game-changing innovation in our aerospace gas turbines. The new UltraFan architecture will provide a step change in efficiency and environmental performance for 'middle of the market' up to large widebody aircraft. We are also using our latest technology to meet new performance and customer requirements for our military and business jet engines. 

 

Rolls-Royce gas turbines are underpinned by a range of ever-advancing core technologies and physical models. Research to improve our understanding of the fundamental physics of gas turbines is central to this and is increasingly supported by high-performance computing to model behaviour. 

 

Advances in manufacturing technologies are also helping to improve our operational efficiency across the Group through the use of 3D printing technologies including additive layer manufacturing (ALM); virtual design and manufacturing; and robotics. Advanced materials remain vital to improving weight and performance.

 

We believe that nuclear technology will play a pivotal role in meeting future energy demands. Our innovative small modular reactor (SMR) design is an economic solution for low carbon power. We are working in cross-industry collaboration, using our extensive experience in the nuclear industry, combined with learning from the broader Group in digital and robotics technologies, to develop this solution (see case study on page 41).

 

Ship intelligence is an important theme in our Marine business, developing market-shifting system solutions,and improving safety and efficiency in the industry (see case study on page 34).

 

Our refreshed strategy places much greater emphasis on digitalisation and electrification as our business gradually moves from being a thermo-mechanical to a electro-mechanical company. 

 

Electrification is already core to our Marine business where permanent magnet electric thrusters, hybrid ships and battery powered ferries are indicative of this change. In Power Systems, micro-grids are being used for peak load balancing or off-grid power generation, and hybrid technology is also revolutionising the performance of regional trains. 

 

We are now designing, for the first time, electrical propulsion systems for aviation with civil and defence experimental aircraft which can exploit the flexibility in aircraft design brought about by the electrification of aviation. Our recent announcement on the development of a full-scale hybrid electric demonstrator, jointly with Airbus and Siemens, cements our position as a pioneer of this next generation of aviation propulsion.

 

Digital technology impacts everything we do. Using data analytics and artificial intelligence across design, manufacture and services, we are driving production in our business, efficiency for customers and generating new innovations.

 

We are at a point of exciting change. Technology is driving core products to ever higher levels of performance while electrification and digitalisation are opening market-shifting new opportunities.

 

Environment 

As a leading industrial technology company, our activities have a profound effect on society and the environment. We have an irrefutable role in addressing the risks and opportunities associated with climate change.

 

Our approach

We have a long-standing commitment to reducing the environmental impact of our products, services and manufacturing activities. This commitment is embedded within our governance framework, including our operating system and production system, and therefore is not a standalone environmental policy. During the year we strengthened our approach to governance and risk management in this area by introducing an executive-level environment & sustainability committee. Our environmental strategy focuses on three core areas:

 

1 Further reducing the environmental impact of our products and services

2 Developing new technologies and capabilities for low emission products and services

3 Continually reducing the impact of our business operations and facilities

 

1. Products and services

In 2017, over two-thirds of R&D investment at Rolls-Royce went into improving the environmental performance of our products. Together with our supply chain and research partnerships, we have delivered products that are industry-leading in terms of fuel efficiency, emissions and noise. 

 

Our service capabilities contribute to reducing environmental impact by maintaining our products to the highest standards. Increasingly we are able to repair individual engine components, reducing the manufacture of new parts and minimising customer disruption. 

 

We are also frequently retro-fitting improvements throughout the life of our engines. Our global network of service provider partners is crucial to this.

 

2. New technologies and capabilities

The transition to a low carbon global economy is dependent on the development of new technologies and capabilities. We are building on our strong engineering heritage to produce state-of-the-art electro-mechanical and hybrid power systems, combined with digital solutions. This means building on our existing thermo-mechanical products to deliver step changes in emissions performance. In partnership with our global network of University Technology Centres and Advanced Manufacturing Research Centres, Rolls-Royce is able to apply innovations across the product portfolio. 

 

3. Business operations and facilities

We continue to invest in new facilities and manufacturing technologies which will reduce the environmental impacts of our operations even as we increase engine production. We continually monitor performance across our global footprint to set policy, procedures and targets.

 

 

People

We are committed to creating an environment where all our people are able to be at their best. We are determined to ensure we have the right values and competencies for the business today, and the right capabilities and behaviours for the future.

 

Care

Create a working environment where each of us is able to be at our best.

 

Growing capabilities

Key capabilities needed to secure emerging opportunities:

- systems integration

- electrical engineering

- data sciences

 

Core competencies

Key competencies needed to safeguard our current 

competitiveness:

- engineering pre-eminence

- programme management

- business acumen

 

Growing behaviours

Key behaviours needed to secure emerging opportunities:

- pursue collaboration

- seek simplicity

- embrace agility 

- be bold

 

Core values

Key values needed to safeguard our current competitiveness:

- 'Trusted to Deliver Excellence'

- act with integrity

- operate safely

 

Our 2017 headcount

Our global employee distribution continued to evolve as we increased production in our Civil Aerospace business and faced continued external pressure on our Marine business. Our total employee turnover rate 

for 2017 was 9.3%.

 

Headcount by business unit1

 

 

 

2017

2016

Civil Aerospace

24,600

23,800

Defence Aerospace

6,100

6,000

Power Systems

10,100

10,300

Marine

4,600

5,300

Nuclear

4,400

4,300

Other businesses and corporate

200

200

Total

50,000

49,900

 

 

 

Headcount by region 1

 

 

 

2017

2016

UK

22,500

22,300

US

6,200

6,300

Canada

1,000

1,000

Germany

10,600

10,700

Nordic countries

3,000

3,400

Rest of world

6,700

6,200

Total

50,000

49,900

1  Headcount data is calculated in terms of average full-time employees. 

2  External assurance over the STEM, energy, GHG, and TRI rate data provided by Bureau Veritas. See page 195 for their sustainability assurance statement.

 

Health and safety

It is with deep regret we report two fatalities, in separate incidents, during the year. One work-related incident resulted in a fatal accident at a customer's site. The other incident was road-traffic related and occurred while commuting to work - a reportable incident in Germany where it occurred.

 

These tragic incidents reinforce the importance of health and safety across all that we do and led us to strengthen the governance that underpins our HSE policy. We conduct thorough investigations into actual and potential high-consequence incidents and apply lessons learnt across our global operations through risk-based improvement programmes. 

 

Our total reportable injury (TRI) rate for 2017 was 0.55 per 100 employees 2 . This represents a 14% improvement since 2014. In 2017, we initiated focused improvement plans on areas of the Group with the greatest safety challenges. In 2018, we will launch a Group-wide programme focusing on sites considered to have higher HSE risk profiles, to provide a detailed understanding of potential HSE risk and required controls.

 

Employee wellbeing is a core element of our approach to managing health and safety and to enabling our people to be at their best. We are investing in creating workplaces where employees are encouraged to make healthier choices. Our LiveWell accreditation scheme recognises sites that have taken steps to create environments that support employee wellbeing. To date, 60% of our manufacturing and office facilities have achieved a LiveWell award. 

 

Employee engagement

During 2017, we shifted our focus from performance management to performance enablement, encouraging our managers to adopt regular, less formal conversations, feedback and coaching with their teams. Employee performance ratings are now made up of delivery against objectives and performance against our values and behaviours, including those set out in our Global Code of Conduct.

 

During 2017, we invested £31.2m in employee learning and development, delivering over a million hours of employee training in subjects ranging from HSE, quality, product safety, export control and ethics.

 

We provide a variety of channels to communicate with and listen to employees and their representatives and encourage participation and engagement throughout the organisation. 

 

Our annual employee opinion survey helps measure the success of these engagement activities. More than 30,000 employees took part in the survey this year which gave a snap-shot of progress against our key engagement drivers. We maintained our employee engagement score of 75 in 2017, the same as in 2016. The survey highlighted strengths in company values, ethical behaviours, and employee accountability, as well as fairness and inclusiveness. Areas for improvement identified included prompt decision making and establishing priorities.

 

Diversity and inclusion

We believe that having a culture of inclusion is the foundation for driving diversity. During 2017, we made significant progress, however diversity continues to be a challenge for Rolls-Royce and the engineering sector as a whole. 

 

We have launched a new diversity and inclusion strategy and reviewed our global diversity and inclusion and anti-discrimination policies to ensure all employees, regardless of gender, race, religion or physical ability are treated with respect and are empowered to work without fear of bullying or harassment. 

 

We give full and fair consideration to all employment applications from people with disabilities and support disabled employees, helping them to make the best use of their skills, expertise and potential. 

 

We are recruiting from groups under-represented in the engineering sector, particularly women, those from disadvantaged backgrounds and minority ethnic groups. 

 

We believe it is important to increase the number of women at all levels, as well as attracting more women and people from diverse backgrounds into science, technology, engineering and maths (STEM) careers. Our work with organisations such as Women in Science and Engineering seeks to boost our visibility amongst potential female employees, and we support initiatives such as the Institution of Engineering and Technology's '#9percentisnotenough' campaign. 

 

Our diversity and inclusion targets

During 2017, we launched a new diversity and inclusion strategy with global targets to increase female participation at all levels of our organisation by 2020. Our employee population is currently 15% female. 

 

30% female

High potential population

 

30% female

Graduate population

 

17% female

All employ population

 

Our global targets are supported by local targets in key regions where there are specific diversity challenges associated with ethnicity, nationality and age.

 

We have also introduced a global target around inclusiveness, measured by a subset of our employee opinion survey. We have agreed to improve our performance year-on-year for questions related to fairness and inclusiveness.

 

 

 

STEM

A strong pipeline of diverse talent and experience is critical to the future success of our business. We are committed to inspiring the next generation into science, technology, engineering and maths (STEM) careers. 

 

We recognise the need to engage young people in STEM at an early age, enabling them to make informed education and early career choices. Our education outreach and community investment programmes particularly focus on activities that demonstrate the lifelong opportunities that careers in STEM can offer. We are actively targeting groups under-represented in STEM sectors to attract more people from diverse backgrounds. 

 

Globally we aim to reach six million people through our STEM activities and programmes by 2020. 1,400 Rolls-Royce employees volunteer their time as STEM ambassadors, helping us to reach 3.8 million 1 people since 2014. This includes one million people in 2017, 48% of whom were actively engaged in our programmes. 

 

We continue to attract high numbers of applicants to our graduate and apprentice development programmes. These provide a pipeline of talent into engineering and other functions. 

 

During 2017, we recruited 313 graduates and 339 apprentices worldwide. 74% of these graduates joined engineering 

development programmes. 

 

The proportion of women recruited as apprentices in our 2017 intake increased to 21%, and the proportion of female graduates increased to 22%. 

 

We have agreed a global target to increase our female graduate population to 30% by 2020 as part of our diversity and inclusion strategy.

 

Ethics

Who we are and how we behave matters to our people and our stakeholders. We have made fundamental changes in recent years to place ethics and compliance at the heart of everything we do. 

 

We have a Global Code of Conduct (the Global Code) that applies to all employees of Rolls-Royce, its subsidiaries 

and controlled joint ventures, wherever they are located. Breaches of the Global Code are not acceptable and will result in the Company taking action. This may include disciplinary action up to and including dismissal. In 2017, there were 65 employees (2016: 38 employees) whose employment ended for reasons related to breaches of the Global Code.

 

The Global Code sets out principles that underpin our values and the way we do business. It also provides guidance on how to apply these in everything we do. 100% of managers completed a certification exercise during the year, confirming their commitment to the Global Code. We encourage all employees and stakeholders to raise ethical questions or concerns, without fear of retaliation. For employees, we provide four main channels for them to speak up, including a 24hr Ethics Line and network of 84 local ethics advisers around the world.

 

Anti-bribery and corruption

The Global Code includes clear statements regarding our zero-tolerance approach to bribery and corruption. 

 

This year we revised our anti-bribery and corruption related policies, standards and guidance and brought them together into one comprehensive Global Anti-Bribery and Corruption Manual. This provides a framework for our anti-bribery and corruption programme and clearly sets out the responsibilities that apply to all employees, including requirements to conduct due diligence on customers, suppliers and other business partners. 

 

Our anti-bribery due diligence includes screenings, interviews and obtaining in-depth due diligence reports from specialist providers, depending on the level of risk that a particular third party presents.

 

In addition to our all-employee ethics training, we have introduced training workshops for senior managers and any 

other roles that are likely to be exposed to situations where there is a risk of attempted bribery and corruption.

 

Human rights

We remain committed to protecting and preserving the human rights of our employees, those working in our global 

supply chain, and those who may be impacted by our business operations. Our commitment to human rights, including our position on forced labour, involuntary labour, child labour, and human trafficking, is outlined in the Global Code, as well as our Global Supplier Code of Conduct and Global Human Rights policy. We have taken an integrated approach to minimising the risk of slavery and human trafficking taking place in our supply chain or any part of our business. Adherence and due diligence associated with these policies is embedded within our operating system and processes across our global functions, including human resources, ethics and procurement.

 

More information on our approach can be found in our anti-slavey and human trafficking statement, available at www.rolls-royce.com. 

 

Ethics in our supply chain

We spent over £8.7bn in our external supply chain in 2017. Our suppliers and partners are vital to our success, so we are committed to working collaboratively with them to maintain the highest ethical standards. 

 

At the end of 2017, all our suppliers had agreed to adhere to our Global Supplier Code of Conduct, or a mutually agreed alternative. This sets out the minimum behaviours and practices we expect our suppliers to demonstrate based on our own Global Code and related policies, including our Global Human Rights policy and Global Anti-Bribery and Corruption Manual. 

 

This year, we have introduced further monitoring and assessments prioritised by the potential level of risk the supplier 

may present. To date, 67% of prioritised suppliers have completed a self-assessment questionnaire which aims to understand how suppliers are adhering to the principles set out in the Global Supplier Code of Conduct within their own operations. We are now working with these suppliers to collaboratively agree plans to address any gaps that may have been identified as part of our supplier management frameworks.

 

Additional Financial Review

In this section we provide additional detail and commentary on key financial areas - Group reported results, funds flow and balance sheet and additional Civil Aerospace detail.

 

Group - reported results

 

Reconciliation between underlying and reported results

Year to 31 December

Revenue

Profit before financing

Financing

Profit/(loss) before tax

 

£m

2017

2016

2017

2016

2017

2016

2017

2016

 

Underlying

15,090

13,783

1,175

915

(104)

(102)

1,071

813

 

Revenue recognised at exchange rate on date of transaction 1

1,217

1,172

-

-

-

-

-

-

 

Mark-to-market adjustments on derivatives 8

--

-

24

-

2,648

(4,420)

2,672

(4,420)

 

Related foreign exchange adjustments

-

-

345

570

257

(151)

602

419

 

Movements on other financial instruments

-

-

-

-

11

(8)

11

(8)

 

Effects of acquisition accounting 2

-

-

(129)

(115)

-

-

(129)

(115)

 

Impairments 3

-

-

(24)

(219)

-

-

(24)

(219)

 

Exceptional restructuring 4

-

-

(104)

(129)

-

-

(104)

(129)

 

Acquisitions and disposals 5

-

-

798

(3)

-

-

798

(3)

 

Financial penalties 6

-

-

--

(671)

-

-

-

(671)

 

Post-retirement schemes

-

-

-

(306)

1

3

1

(303)

 

Other

-

-

-

(1)

(1)

1

(1)

-

 

Reported

16,307

14,955

2,085

41

2,812

(4,677)

4,897

(4,636)

 

 

The changes in 2017 resulting from underlying trading are described on page 18.

 

Consistent with past practice and IFRS, we provide both reported and underlying figures. As the Group does not hedge account in accordance with IAS 39 Financial Instruments, we believe underlying figures are more representative of the trading performance by excluding the impact of year-end mark-to-market adjustments. In particular, the USD:GBP hedge book has had a significant impact on the reported results in 2017 as the USD:GBP rate has risen from 1.23 to 1.35 and the EUR:GBP has fallen from 1.17 to 1.13. The adjustments between the underlying income statement and the reported income statement are set out in note 2 to the Consolidated Financial Statements. This basis of presentation has been applied consistently. 

 

The most significant items included in the reported income statement, but not in underlying are summarised below. 

 

Profit before financing

1. The impact of measuring revenue and costs at spot rates rather than rates achieved on hedging transactions increased revenue by £1,217m (2016: £1,172m) and increased profit before financing by £345m (2016: increased £570m).

 

 

2. The effects of acquisition accounting £129m (2016: £115m) principally relate to the amortisation of intangible assets arising on the acquisition of Power Systems in 2013.

 

3. The impairment of goodwill, investments, PPE and inventory of £24m (2016: £219m). In 2017, this includes £12m as a result of consolidating a previously unconsolidated subsidiary and £12m relating to the Marine business. The impairments in 2016 largely related to the Marine business as a result of the weakness in the oil & gas market.

 

4. Exceptional restructuring costs of £104m (2016: £129m). These are costs associated with the substantial closure or exit of a site, facility or activity related to the significant transformation project that the business is currently undertaking. A number of the projects within the transformation programme are spread over several years.

 

5. The acquisition of ITP Aero resulted in a gain of £553m from the revaluation of the previous joint venture investment and recognition of a bargain purchase of £245m. 

 

6. In 2016, £671m of penalties from agreements with investigating bodies were recognised.

 

7. In 2016, the UK pension schemes were restructured resulting in costs of £306m, principally a settlement charge on the transfer of the Vickers Group Pension Scheme to an insurance company.

 

Financing and taxation

 

8. The mark-to-market gain on the Group's hedge book of £2,648m (2016: loss of £4,420m). These reflect: the large hedge book held by the Group (circa USD $38.5bn); and the strengthening of sterling, particularly against the US dollar offset by the weakening of sterling against the euro, as noted above. At each year end, our foreign exchange hedge book is included in the balance sheet at fair value (mark-to-market) and the movement in the year included in reported financing costs. Appropriate tax rates are applied to these additional items included in the reported results, leading to an additional tax charge of £361m (2016: credit £865m), largely as a result of the mark-to-market adjustments £(463)m and £792m in 2017 and 2016 respectively. In addition, £163m of advance corporation tax credits has been recognised as a result of changes to UK tax laws in 2017.

Group Funds flow

 

Summary funds flow statement 1

£m

Excl ITP Aero

2017

 

ITP Aero

Total

2016

Change excl ITP Aero

Opening net (debt)

(225)

-

(225)

(111)

-

Closing net (debt)/funds

(520)

215

(305)

(225)

-

Change in net (debt)/funds

(295)

215

(80)

(114)

-

 

 

 

 

 

 

Underlying profit before tax

1,071

-

1,071

813

+258

Depreciation and amortisation

741

-

741

720

+21

Movement in net working capital

546

(14)

532

(55)

+601

Expenditure on property, plant and equipment and intangible assets

(1,732)

-

(1,732)

(1,201)

-531

Other

(164)

-

(164)

47

-211

Trading cash flow

462

(14)

448

324

+138

Contributions to defined benefit pensions in excess of underlying PBT charge

(9)

-

(9)

(67)

+58

Taxation paid

(180)

-

(180)

(157)

-23

Free cash flow

273

(14)

259

100

+173

Shareholder payments

(214)

-

(214)

(301)

+87

Net funds acquired/acquisitions

(17)

229

212

(153)

+136

Payment of financial penalties

(286)

-

(286)

-

-286

Other

8

-

8

-

+8

Foreign exchange

(59)

-

(59)

240

-299

Change in net funds

(295)

215

(80)

(114)

 

 1 The derivation of the summary funds flow statement above from the reported cash flow statement is included on page 168.

 

Movement in working capital

The main drivers of the £546m cash inflow from a fall in working capital were increased receipts from airframers in advance of discounts payable to the operator (£460m) in Civil Aerospace together with an increase in payables (£120m) but partly offset by increased inventory (£330m), all linked with the ramp-up of our newer programmes. Other significant contributors to the working capital reduction were improved receivables and deposits (£90m) in Power Systems and the Aviall distribution agreement in Defence Aerospace (£120m) and associated reduced inventory.

 

Expenditure on property, plant and equipment and intangibles

The major increases are due to: investment in Civil Aerospace operations and manufacturing assembly and test facilities as well as increases to the aero-engine fleet to support the growing installed fleet; and increased capitalisation of development costs in the Civil Aerospace business, reflecting the stage of the new programmes.

 

Pensions

Cash contributions reduced by £22m to £249m, split evenly between the UK and overseas. The UK contributions are net of a refund of £5m from a wound-up scheme. The UK pension cost increased by £21m in 2017, largely due to changes in discount rates which determine the accounting charge.

 

Shareholder payments

The change in shareholder payments reflects the difference between the 2015 and 2016 payments, which are paid in the following year.

 

Acquisitions and disposals

The consideration for ITP Aero is payable in eight quarterly instalments from January 2018, no payments were made in 2017. The deferred consideration can be settled in cash or Rolls-Royce Holdings plc shares, at the discretion of Rolls-Royce with a 3% premium to be applied if the consideration is in shares. The net funds of ITP Aero on acquisition were £229m. From the date of acquisition to 31 December 2017, the net funds outflow in ITP Aero was £14m; excluding the impact of ITP Aero, free cash flow would have been £273m. In addition, the consolidation of MTU Brazil  for the first time resulted in the recognition of net debt of £17m.

 

Payment of financial penalties

Following the agreements reached with investigating authorities in January 2017, £286m of penalties were paid in the UK, US and Brazil. Further UK payments of £378m (plus interest) will be made in 2019-2021.

Group - balance sheet

Summary balance sheet

 At 31 December

£m

Excluding the impact of ITP Aero

Impact of ITP Aero

2017

2016

Intangible assets

5,646

1,417

7,063

5,080

Property, plant and equipment

4,356

268

4,624

4,114

Joint ventures and associates

892

(204)

688

844

Net working capital1

(1,874)

(444)

(2,318)

(1,553)

Net funds2

(520)

215

(305)

(225)

Provisions

(815)

(68)

(883)

(759)

Net post-retirement scheme surpluses/(deficits)

738

738

(29)

Net financial assets and liabilities2

(2,449)

(148)

(2,597)

(5,751)

Other net assets and liabilities3

(602)

(238)

(840)

143

Net assets

5,372

798

6,170

1,864

Other items

 

 

 

 

US$ hedge book (US$bn)

 

 

38.5

37.8

TotalCare assets

 

 

3,536

3,348

TotalCare liabilities

 

 

(1,033)

(907)

Net TotalCare assets

 

 

2,503

2,441

1 Net working capital includes inventories, trade and other receivables, trade and other payables and current tax assets and liabilities.

2 Net funds includes £227m (2016: £358m) of the fair value of financial instruments which are held to hedge the fair value of borrowings.

3 Other includes other investments and deferred tax assets and liabilities.

 

 

The acquisition of ITP Aero has had a significant impact on the shape of our balance sheet which is described below. Other key changes are as follows:

 

Intangible assets

Intangible assets (page 142) increased by £566m. Additions of £973m (including £160m of certification and participation fees, £342m of development costs, £286m of contractual aftermarket rights and software of £135m) were offset by amortisation of £430m. 

 

The carrying values of the intangible assets are assessed for impairment against the present value of forecast cash flows generated by the intangible asset. The principal risks remain: reductions in assumed market share; programme timings; increases in unit cost assumptions; and adverse movements in discount rates.

 

Property, plant and equipment

Property, plant and equipment (page 144) increased by £242m. Additions of £764m were offset by depreciation of £444m. Additions included an increase to the size of the Civil Aerospace engine pool (£136m) driven by fleet support for new programmes, investment in industrial footprint consolidation (£109m) and in manufacturing assembly and test (£68m). 

 

Investments in joint ventures and associates

Investments in joint ventures and associates increased by £48m. The main movements were: additions of £48m, including £28m of investment in joint ventures that finance some of the Civil Aerospace spare engine pool; the Group's share of retained profit of £52m; offset by £44m of exchange differences.

 

Net funds

Movements in net funds are shown on page 51.

 

Net working capital

Net working capital reduced by £321m. As well as the cash impact of £546m described above, the movement reflects the payment of penalties of £286m. The remaining movements are primarily driven by movements in foreign exchange rates.

 

 

Provisions

Provisions largely relate to warranties and guarantees provided to secure the sale of OE and services. The increase of £56m includes a provision for tax interest and penalties that was previously included in current tax liabilities but reclassified due to guidance issued by the International Financial Reporting Interpretations Committee (IFRIC).

 

Net post-retirement scheme surpluses

Net post-retirement scheme surpluses (page 159) have increased by £767m. In the UK (increase in surplus of £772m), changes in actuarial estimates reduced the value of the obligations £515m, principally due to: (i) inclusion of the latest mortality tables; and (ii) the reflection of actual experience as part of the 2017 funding valuation. In addition, there were returns (in excess of those assumed) on the scheme assets of £265m. 

 

The position overseas has remained broadly stable, with in the impact of reduced discount rates in Germany and the US being offset by other actuarial gains in the US.

 

Net financial assets and liabilities

Net financial assets and liabilities principally relate to the fair value of foreign exchange, commodity and interest rate contracts, set out in detail on page 150. All contracts continue to be held for hedging purposes. The fair value of foreign exchange derivatives is a net financial liability of £2.3bn, a reduction of £3.2bn in the year, mainly a result of the strengthening of sterling against the US dollar. 

 

US$ hedge book

The US$ hedge book increased by 2% to US$38.5bn. This represents around six years of net exposure and has an average book rate of £1 to US$1.55.

 

Net TotalCare assets

Net TotalCare assets relate to long-term service agreement (LTSA) contracts in the Civil Aerospace business, including the flagship services product TotalCare. These assets represent the timing difference between the recognition of income and costs in the income statement and cash receipts and payments.

 

Impact of the acquisition of ITP Aero

The acquired net assets of ITP Aero are shown on page 167. The most significant intangible assets acquired relate to customer relationships, to technology, patents and licences and to in-process development. In addition, working capital includes an accrual of £648m for the deferred consideration to be paid in 2018 and 2019. The deferred consideration can be settled in cash or Rolls-Royce Holdings plc shares, at the discretion of Rolls-Royce with a 3% premium to be applied if the consideration is in shares. 

 

Civil Aerospace - additional financial information

 

Civil Aerospace underlying revenue analysis

 

£m

 

2017

 

2016

 

Change

Organic change

Original Equipment

3,818

3,357

+14%

+12%

Large engine: linked and other

1,895

1,604

+18%

+18%

Large engine: unlinked installed

1,103

742

+49%

+49%

Business aviation

598

757

-21%

-26%

V2500

222

254

-13%

-13%

Services

4,205

3,710

+13%

+12%

Large engine

2,626

2,289

+15%

+15%

Business aviation

527

452

+17%

+10%

Regional

343

342

-

-5%

V2500

709

627

+13%

+13%

 

Revenue

Overall, underlying revenue for Civil Aerospace rose 12% to £8.0bn, with OE revenue of £3.8bn (2016: £3.4bn) up 12% and services revenue of £4.2bn (2016: £3.7bn) also up 12%. The rise in OE revenue reflected record levels of widebody engine deliveries, with growth in Trent XWB-84 engine sales, to support the Airbus A350 XWB programme ramp-up, a significant contributor.

 

OE revenue from large engine: linked and other was up 18% reflecting increased volumes of Trent 700 engines following a relatively low year in 2016 in which a higher proportion of A330s built were powered by competitor engines, combined with higher deliveries of Trent 900 engines for A380s for Emirates. Sales of spare engines to joint ventures, included in large engine: linkedand other, generated revenue of £362m (2016: £288m).

 

OE revenue from large engine: unlinked installed increased 49%, driven by improved pricing and higher volumes of Trent XWB-84 engines.

 

The 15% growth in large engine service revenue reflected a 22% increase in invoiced TotalCare flying hours from the growing in-production engine fleet which more than offset the 12% flying hour reduction from mature engine types as older aircraft retired or where customers selected alternative service offerings on transitions. Higher volumes of spare part sales for RB211-535 and Trent 700 engines for time and material overhauls and for TotalCare engines, where not covered by the flying hour payments, also contributed to the revenue increase. 

 

Revenue from business aviation OE engine sales declined for a second year, with a fall in unit volumes of 32%, mostly BR710's, reflecting continued weakness at the higher end of the market coupled with the effect of the transition to newer non Rolls-Royce powered platforms. Volumes of the newer BR725 engine, which powers the Gulfstream G650 and G650ER, remained broadly stable. Overall, although business aviation OE revenues declined 26%, service revenue increased by 10% reflecting continued fleet expansion, increased CorporateCare penetration and price escalation.

 

Service revenue from our regional jet engines declined 5%, reflecting further retirements and reduced utilisation of our fleets by North American operators in particular.

 

On the V2500 programme, which powers aircraft including the Airbus A320, revenue from OE modules declined 13% as production slowed down further as Airbus transitions to the A320neo, powered by a competitor engine provider. However, V2500 service revenues of £709m increased by 13% driven by an increased number of overhauls with increased workscope. The contractual payment from International Aero Engines based on flying hours was broadly stable, with a reduction in flying hours flowing from retirements of some older aircraft being mitigated by price escalation.

 

Contract accounting adjustments

The in-year net charge from long-term contract accounting adjustments included within the gross margin totalled £18m (2016: £90m total benefit, including a £35m benefit from a change to our long-term USD:GBP planning rate). 

 

The benefit from lifecycle cost improvements in 2017 of £113m (2016: benefit of £217m) included a £70m benefit across the portfolio of business aviation contracts following re-assessments of shop visit frequency and costs. Given that the performance of our in-service fleet has evolved over the year, we have increased our estimates for future costs associated with part life limitations, particularly in relation to compressor rotor blades within the Trent 1000 and high-pressure turbine blades within the Trent 900. The resulting contract accounting adjustments associated with these shortfalls in part life, combined with additional customer disruption support costs across these two engine programmes, represents £114m (2016: £55m) of the total £148m impact (2016: £98m).

 

The overall benefit in 2017 from other operational changes was £17m (2016: £64m charge). This comprised a £60m charge driven by changes in the utilisation pattern of several customers' Trent 700, Trent 800 and RB211 fleets, offset by a £77m benefit taken in the first half arising from a change to a customer credit rating risk assessment.

Contract accounting adjustments

 £m

2017

2016

Life-cycle cost improvements

113

217

Change in estimated long-term USD to GBP planning rate

-

35

Technical costs

(148)

(98)

Operational changes

17

(64)

Total contract accounting adjustments

(18)

90

 

TotalCare net assets

TotalCare net assets increased in 2017 by £62m (2016: £230m) to £2.5bn. This reflected an increase in the overall cash deficit combined with higher linked profit driven by increased volumes of new linked engines of £612m (2016: £432m), notably the Trent 700.

 

This increase was offset by adverse contract accounting adjustments taken in the year of £18m (2016: £90m benefit), foreign exchange of £(97)m (2016: £77m) and cash inflows and net other items of £(435)m (2016: £(369)m). 

 

Contractual aftermarket rights (CARs)

The CARs balance increased by £230m (2016: increase of £169m) to £803m reflecting higher sales of unlinked Trent XWB engines partly offset by price increases and engine unit cost improvements.

TotalCare net asset

 £m

2017

2016

Cash deficit reversal and profit from new "linked" engines

612

432

Contract accounting adjustments

(18)

90

Foreign exchange

(97)

77

Cash inflows and net other items

(435)

(369)

Total change in TotalCare net asset

62

230

 

Group - impact of adopting IFRS 15

Group underlying results 

2017 £m

Current accounting

IFRS 15

Revenue

 

 

Civil Aerospace

8,023

6,613

Defence Aerospace

2,275

2,282

Power Systems

2,923

2,919

Marine

1,077

1,075

Nuclear

818

818

Other

(26)

(25)

Total revenue

15,090

13,682

 

 

 

Operating profit

 

 

Civil Aerospace

520

(330)

Defence Aerospace

374

370

Power Systems

330

331

Marine

(25)

(26)

Nuclear

38

38

Other

(62)

(62)

Total operating profit

1,175

321

 

IFRS 15 overview

IFRS 15 Revenue from Contracts with Customers (effective from 1 January 2018) replaces the separate models for goods, services and construction contracts currently included in IAS 11 Construction Contracts and IAS 18 Revenue. The Group will present its 2018 results, including 2017 comparatives, on an IFRS 15 basis.

 

IFRS 15 impact

The impact of IFRS 15 on the 2017 underlying results is shown in the tables on this page with further information provided in notes 1 and 27 to the Consolidated Financial Statements. The cumulative impact on net assets as at 31 December 2017 is £(5.2)bn.

 

As processes and procedures are further embedded during 2018, it is possible that some changes to the impact may result. The adoption of IFRS 15 has had a significant impact on the measurement and the timing of recognition of revenue, most particularly in the Civil Aerospace business. It has no impact on the timing or measurement of the reported cash flows. 

 

The key impacts of adopting IFRS 15 on our Civil Aerospace business are:

- generally, our contracts with airframers for OE and with operators for aftermarket services will not be linked;

- revenue for OE will be recorded at the net amount of consideration receivable with any profit or loss on sale, after recognition of the costs of producing the OE, recorded on delivery; and

- revenue on LTSAs will be recognised as services are performed rather than as the equipment is used as is frequently the case under the current accounting policy. The stage of completion will be measured using the actual costs incurred to date compared to the estimated costs to complete the performance obligation. As we are generally paid on a monthly basis as engine flying hours occur, whilst overhaul and repair activities happen periodically over the term of the LTSA, the recognition of revenue and profit will generally be deferred compared to the current accounting policy and to cash receipts.

 

In addition, the overall net impact on operating profit of the adoption of IFRS 15 within the Defence Aerospace business was £4m. This comprised a £34m LTSA margin impact which is broadly expected to recur in the short term, but was offset by a £30m favourable timing benefit from a spares distribution contract, which is not expected to repeat in 2018.

 

Civil Aerospace - impact of adopting IFRS 15

 

Civil Aerospace underlying income statement summary

 

Current accounting

IFRS 15

 

 

£m

2017

2017

Adjustments

Underlying revenue

8,023

6,613

(1,410)

Underlying OE revenue

3,818

2,905

(913)

Underlying services revenue

4,205

3,708

(497)

Underlying gross profit

1,192

381

(811)

Gross Margin

14.9%

5.8%

 

R&D Costs

(412)

(451)

(39)

Underlying operating profit/(loss)

520

(330)

(850)

Underlying operating margin %

6.5%

(5.0)%

 

 

The following tables provide more detail on the impact of adopting IFRS 15 in Civil Aerospace. We have provided additional information about this business here as it is most significantly impacted by IFRS 15. 

 

A more detailed analysis of the impact of adopting IFRS 15 on the other segments are set out in note 27 to the Consolidated Financial Statements.

 

The adoption of IFRS 15 reduces Civil Aerospace underlying revenue and underlying operating profit by £1,410m and £850m respectively. 

 

Underlying OE revenue reduces by £913m, primarily from de-linking the OE and service contracts and no longer capitalising cash deficits. In addition, participation fees paid to airframers are treated as a reduction to revenue where previously presented as a cost.

 

Underlying service revenue reduces by £497m. This reduction is driven by: a timing change to revenue recognition on TotalCare and CorporateCare long-term contracts where stage of completion has been amended from a flying hours basis to a cost incurred or 'input' basis; the de-linking of OE and services contracts; and classification of operator guarantee payments as a reduction to revenue under IFRS 15 where classified as costs under current accounting. 

 

Underlying revenue by market segmentation under IFRS 15

The most significant changes to Civil Aerospace revenue from the adoption of IFRS 15 relate to large engine OE and long-term service contract revenue for both large and business aviation engines. 

 

Large engine service revenue is £299m lower under IFRS 15. Under current accounting service revenue is recognised on an engine flying hour basis, i.e. as the engines are being used by the airline operators. The move to recognising revenue on an activity basis (i.e. when Civil Aerospace performs the repairs, maintenance and overhauls) changes the point at which revenue is recognised. This change will typically delay the point at which revenue is recognised under IFRS 15 when compared with the treatment under current accounting and as a result lowers service revenues due to the relatively young age of the fleet with many engines yet to reach their first overhaul.

 

The nature of the change is the same for CorporateCare service packages in business aviation. For business jet engines the timing impact may be more pronounced than for large engines as business jet 

engines are often on wing for many years before requiring an initial overhaul.

 

Current accounting

IFRS 15

 

 

£m

2017

2017

Differences

Original Equipment

3,818

2,905

(913)

Large engine

2,998

2,104

(894)

Business aviation

598

582

(16)

V2500

222

219

(3)

Services

4,205

3,708

(497)

Large engine

2,626

2,327

(299)

Business aviation

527

396

(131)

Regional

343

277

(66)

V2500

709

708

(1)

 

Contract accounting adjustments under IFRS 15

Under current accounting, the stage of completion of long-term service contracts is assessed based on flying hours. As set out on page 55, this means that the percentage of completion will usually be lower under IFRS 15 than under current accounting. For linked OE and service contracts, the stage of completion takes into account both OE and flying hour revenue. The consequence of this linkage with the services contract means that the difference between the completion percentage under IFRS 15 and current accounting will be greater. This is because the linked OE revenue is no longer included in assessing the stage of completion. This change in the way the percentage of completion is calculated will impact the level of contract accounting benefit recognised under current accounting in respect of beneficial lifecycle cost margin adjustments by £(96)m from £113m under current accounting to £17m under IFRS 15.

 

On the other hand, the contract margin adjustment associated with technical costs will be £50m lower under IFRS 15. 

 

The benefit from other operational changes totalled £17m in 2017 under current accounting. This included a £77m benefit arising from a change to a customer credit rating risk assessment on a linked contract where under IFRS 15, with no linkage, there is no benefit in the year.

Contract accounting adjustments under IFRS 15

 

Current accounting

 IFRS 15

 Difference

£m

2017

2017

 

Life-cycle cost improvements

113

17

(96)

Technical costs

(148)

(98)

50

Operational changes

17

(68)

(85)

Total contract accounting adjustments

(18)

(149)

(131)

 

Balance sheet adjustments under IFRS 15

The impact of adopting IFRS 15 on the Civil Aerospace balance sheet is summarised below.£(5.1)bn of the £(5.2)bn impact to the Group's opening reserves from the adoption of IFRS 15 is driven by Civil Aerospace. 

 

The transition to IFRS 15 requires de-recognition of the contractual aftermarket rights recorded as intangible assets under current accounting. As this cost will now be recorded at the point of sale of OE the amortisation previously recorded will cease benefiting the gross profit reported on underlying services revenue. 

 

Under IFRS 15 we regard participation fees as payments to customers that are offset against future revenue from those customers. Therefore, they are recognised as contract assets rather than as intangible assets under current accounting.

 

In assessing the accounting for the participation fee payments we make to our OE customers, we have also assessed the accounting for up-front payments we sometimes receive from the Group's suppliers under RRSAs to allow them to participate in an engine programme. We have concluded that, consistent with changes to how we will account for participation fees noted above, these receipts should be deferred and recognised against cost of sales over the period of supply as to the number of units over which the receipts will be allocated.

 

The most significant change is to the net contract balance. Other than the reclassification of participation fees and the transition from revenue recognition on an engine flying hours to a cost input basis, the adjustment also represents £(3.2)bn of reversal of profit from contract linkage. The majority of service contracts are on monthly payment terms based on engine flying hours. As a result, in many cases we will receive cash in advance of incurring costs to support the contract including for overhauls. Under IFRS 15 we will recognise the revenue as costs are incurred, changing the net contract debtor under current GAAP to a net deferred revenue creditor under IFRS 15. 

 

Balance sheet adjustments under IFRS 15

 

Current accounting

Current accounting

IFRS 15 

 

2017

£bn

 

 

Difference

Contractual aftermarket rights

0.8

-

(0.8)

Participation fees - intangible

0.4

-

(0.4)

Participation fees - contract asset

-

0.4

0.4

Net contract debtor/(creditor)

2.5

(2.7)

(5.2)

Other

(0.6)

(0.3)

0.3

Risk and revenue sharing agreements

(0.3)

(0.8)

(0.5)

Civil Aerospace net assets (pre-tax)

2.8

(3.4)

(6.2)

Tax

 

 

1.1

Civil Aerospace reserves impact (post-tax)

 

 

(5.1)

 

Principal risks

 

Risk management

The Board is responsible for the Group's risk management system (RMS) and internal control systems. 

 

Our RMS is designed to identify and manage, rather than eliminate, the risk of failure to achieve business objectives and to provide reasonable, but not absolute, assurance against material misstatement or loss.

 

We continue to build risk management into the way we work to help us to make better decisions. It is implemented through a mandated Group-wide risk management policy, including our process, software tools and governance structures. Our risk policy is supported by training and a team of experts. Businesses and functions are accountable for identifying and managing risks in line with this policy. 

 

Business continuity plans are in place to mitigate continuity risks and there has continued to be regular testing of the adequacy of these plans through exercises at every level of our incident management framework. 

 

Joint ventures constitute a large part of the Group's activities. Responsibility for risk and internal controls in joint ventures lies with the managers of those operations. We seek to exert influence over such joint ventures through board representation. Management and internal audit regularly review the activities of these joint ventures. 

 

Improving our RMS

We have continued to enhance our RMS in 2017, including:

- updating our risk policy and actively communicating it to our employees; 

- embedding risk assessment as part of key decision-making activities e.g. allocating capital investment;

- focusing on analysing root causes of risks or incidents and developing standard approaches for managing common risks;

- improving our risk appetite framework;

- conducting progressively more challenging crisis management team exercises based on our principal risks;

- strengthening our risk assurance capability to improve alignment of risk, control and assurance activities; and

- rolling out our risk visualisation tool into the businesses and functions to bring risk discussions to life and help management to focus on the most important risks.

 

In 2018, we will look to build on these improvements and continue to integrate risk management into the culture change and transformation programmes and key decision-making activities.

 

Principal risks

Our RMS is designed so that principal risks can be identified from multiple sources. Key bottom-up risks are identified by businesses and functions and the detail of risks that meet the Group threshold are subject to review and challenge by the ELT and the Board during their risk reviews.

 

The Board, assisted by the ELT, has carried out a robust assessment of the principal risks facing the Group, including undertaking a deep dive into each risk. Deep dives allow the Board to assess the effectiveness of management and mitigation of the risk, including consideration of the effectiveness of material internal controls. These reviews are supported by the ELT risk committee conducting in-depth reviews of related bottom-up key risks and the actions and controls in place to manage them. 

 

Changes in principal risks

These ongoing reviews of risks and understanding of potential root causes has resulted in changes to the following principal risks compared to last year.

 

Major product programme delivery

Since last year, the level of risk for the major product programme delivery principal risk has increased. This is due to in-service issues that we have experienced with our Trent 1000 and Trent 900 engines (see page 24) and the resources required to mitigate the impact of these issues on our customers. The change in risk level also reflects the importance that successful delivery of major programmes has in generating cash to fund our refreshed strategy.

 

Product safety

As the Group continues to transform, the product failure principal risk has been re-defined and focuses specifically on the product safety aspects to ensure that ownership of this risk is clearly aligned to the changes in our engineering and technology functions - see page 42.

 

Political risk

Our Brexit steering group has continued to assess potential impacts of leaving the EU, including uncertainties related to our principal risks. We have briefed the UK Government and other governments on our Brexit-related issues and have made representations through our trade association memberships. 

 

While we wait for political certainty from the Brexit negotiations and details of the final Brexit deal, we have assessed potential additional operational impacts to understand what action Rolls-Royce might need to take before Brexit occurs in 2019. 

 

We could be impacted through a number of routes. For example: our regulatory relationship with the EU (European Aviation Safety Agency; REACH chemical certification programme); our operational relationship (customs union and movement of people); our tax and treasury strategy; our EU R&T funding relationship and other interfaces. We are managing these risks through our operational assessment and applying our business continuity risk management process to Brexit.

 

Other changes

We are aware of the impact our products and operations have on the planet and the impact climate change may have on our business either directly or indirectly. To help readers understand where we see the biggest risks and in line with the Financial Stability Board (FSB) Taskforce on Climate-related Financial Disclosures (TCFD) we have updated our description of two principal risks: i) disruptive technologies and business models and ii) business continuity. 

 

Risk management enables our strategy

1 Customer focus to rectify in-service issues, ramp up large engine production

 

2 Technology focus through product revitalisation, electrification and digitalisation

 

3 Resilience through adaptability with a spotlight on safety, diversity & inclusion, and the highest ethical standards

 

4 Financial progress delivering improving free cash flow, strengthening balance sheet, more disciplined capital allocation

Principal risks and uncertainties

The following table describes the principal risks facing the Group, notwithstanding that there are other risks that may occur and may impact the achievement of the Group's objectives:

Risk or uncertainty and potential impact

How we manage it

Key controls

Disruptive technologies and business models

Disruptive technologies, new entrants with alternative business models or disruptions to key markets or customers could reduce our ability to sustainably win future business, achieve operating results and realise future growth opportunities.

 

• Horizon and emerging technology scanning and understanding our competitors, including patent searches.

• Investing in innovation and new technologies.

• Focusing on enhancing our skills and capabilities to maintain our technology leadership.

• Forming strategic partnerships and conducting joint research programmes.

• Establishing our digital business.

 

This principal risk is subject to review by the Science & Technology Committee

- Strategic planning process

- Investment review committee

- Digital governance board

- Research & technology 

board

- Digital business development 

board

 

Competitive position

The presence of large, financially strong competitors in the majority of our markets means that the Group is susceptible to significant price pressure for original equipment or services even where our markets are mature or the competitors few. Our main competitors have access to significant government funding programmes as well as the ability to invest heavily in technology and industrial capability.

 

• Accessing and developing key technologies and service offerings which differentiate us competitively.

• Focusing on being responsive to our customers and improving the quality, delivery and reliability of our products and services.

• Partnering with others effectively.

• Driving down cost and improving margins.

• Protecting credit lines.

• Investing in innovation, manufacturing and production, and continuing governance of technology programmes.

• Maintaining a healthy balance sheet to enable access to cost-effective sources of third party funding.

• Understanding our competitors.

- Financial performance review

- Strategic planning process

- Investment review committee

- Science & Technology 

Committee

- Research & technology board

 

Major product programme delivery

Failure to deliver a major programme on time, within budget, to specification, or technical performance falling significantly short of customer

expectations, or not delivering the planned business benefits, would have potentially significant adverse financial and reputational consequences, including the risk of impairment

of the carrying value of the Group's intangible assets and the impact of potential litigation.

• Major programmes are subject to Board approval.

• Reviewing major programmes at levels and frequencies appropriate to their criticality and performance, against key financial and non-financial deliverables and potential risks throughout the programmes lifecycle.

• Investing in facilities and people to minimise the level of disruption to our customers from Trent 1000 and Trent 900 in-service challenges and developing longer term solutions to these issues.

• Conducting technical audits at pre-defined points which are performed by a team that is independent from the programme.

• Requiring programmes to address the actions arising from reviews and audits and monitoring and controlling progress through to closure.

• Applying knowledge management principles to provide benefit to current and future programmes.

- Rolls-Royce management 

system

- Operational performance 

review

- Project assurance

- Gated business and technical 

reviews

- Quality compliance audit

- Major quality investigations 

board

 

Product safety

The lives of people that our customers serve depend on the safety of our products wherever and whenever they operate them. Any failure to meet this expectation, or if our product causes significant environmental impact, would adversely affect our reputation and long-term sustainability.

• Ensuring a culture that puts safety first.

• Applying our engineering design and validation process from initial design, through production and into service.

• Reviewing the scope and effectiveness of the Group's product safety policies to ensure that they operate to the highest industry standards.

• Operating a safety management system (SMS), governed by the product safety review board, and subject to continual improvement based on experience and industry best practice. Product safety training is an integral part of our SMS.

• Improving our supply chain quality.

- Company product safety 

assurance board

- Quality compliance audit

- Engineering technical audit

- Crisis management team

- Environment and sustainability 

committee

 

Talent and capability

Inability to attract and retain the critical capabilities and skills needed in sufficient numbers to effectively organise, deploy and incentivise our people to deliver our strategies, business plans and projects.

• Attracting, rewarding and retaining the right people with the right skills globally in a planned and targeted way, including regular benchmarking of remuneration.

• Developing and enhancing organisational, leadership, technical and functional capability to deliver global programmes.

• Continuing a strong focus on individual development and succession planning.

• Proactively monitoring retirement in key areas and actively managing the development and career paths of our people with a special focus on employees with the highest potential.

• Embedding a lean, agile, high-performance culture that tightly aligns Group strategy with individual and team objectives.

• Retaining, incentivising and effectively deploying the critical capabilities, skills and people needed to deliver our strategic priorities, plans and projects whilst implementing the Group's major programme to transform its business, to be resilient and to act with pace and simplicity.

• Tracking engagement through our annual employee opinion survey and a commitment to drive year-on-year improvement to the employee experience and communications.

- Remuneration Committee

- ELT

- Senior leadership team

- HR executive team

 

Business continuity

Breakdown of external supply chain or internal facilities that could be caused by destruction of key facilities, natural disaster (including those caused by climate change), regional conflict, financial insolvency of a critical supplier or scarcity of materials which would reduce the ability to meet customer commitments, win future business or achieve operational results.

• Continuing our investment in adequate capacity and modern equipment and facilities.

• Identifying and assessing points of weakness in our internal and external supply chain, our IT systems and the skills of our people.

• Selecting stronger suppliers, developing dual sources or dual capability.

• Ensuring our suppliers are aware of the 2018 Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) deadline and conducting research on alternative materials.

• Crisis management exercises and testing site-level incident management and business recovery plans.

• Providing improved response to supply chain disruption through customer excellence centres.

- Crisis management team

- Major incidents board

- Quality board and process 

councils

- Operations and IT executive

- Supplier audit

- Environment & sustainability 

committee

 

IT vulnerability

Breach of cyber security causing controlled or critical data to be lost, made inaccessible, corrupted or accessed by unauthorised users.

• Implementing 'defence in depth' through deployment of multiple layers of software and processes including web gateways, filtering, firewalls, intrusion, advanced persistent threat detectors and integrated reporting.

• Running security and network operations centres.

• Actively sharing cyber security information through industry, government and security forums.

- Operations and IT executive

- IT security management

- Crisis management team

 

 

Market and financial shock

The Group is exposed to a number of market risks, some of which are of a macro-economic nature (e.g. foreign currency, oil price, rates) and some of which are more specific to the Group (e.g. liquidity and credit risks, reduction in air travel or disruption to other customer operations). Significant extraneous market events could also materially damage the Group's competitiveness and/or creditworthiness.

 

This would affect operational results or the outcomes of financial transactions.

• Maintaining a strong balance sheet, through managing cash balances and debt levels.

• Providing financial flexibility by maintaining high levels of liquidity and an investment grade credit rating.

• Sustaining a balanced portfolio through earning revenue both from the sale of original equipment and aftermarket services, providing a broad product range and addressing diverse markets that have differing business cycles.

• Deciding where and what currencies to source in, and where and how much credit risk is extended or taken. The Group has a number of treasury policies that are designed to hedge residual risks using financial derivatives (foreign exchange, interest rates and commodity price risk).

• Review debt financing and hedging in light of volatility in external financial markets caused by external events, such as Brexit or other geopolitical changes.

- Financial performance review

- Financial risk committee

- Operational performance 

review

- Group finance, treasury and tax teams

 

 

Political risk

Geopolitical factors that lead to an unfavourable business climate and significant tensions between major trading parties or blocs which could impact the Group's operations. Examples include: explicit trade protectionism, differing tax or regulatory regimes, potential for conflict or broader political issues.

• Where possible, locating our facilities and supply chain in countries with a low level of political risk and/or ensuring that we maintain dual capability.

• Diversifying global operations to avoid excessive concentration of risks in particular areas.

• The Group's businesses and its strategic marketing network proactively monitoring local situations.

• Maintaining a balanced business portfolio with high barriers to entry and a diverse customer base.

• Proactively influencing regulation where it affects us.

• Steering Committee to co-ordinate activities across the Group and minimise the impact of Brexit.

- Government relations and 

Group tax teams

- Strategic planning process

- Supplier audit

 

Compliance

Non-compliance by the Group with legislation, the terms of the deferred prosecution agreements or other regulatory requirements in the heavily regulated environment in which it operates (e.g. export controls; use of controlled chemicals and substances; and anti-bribery and corruption legislation) compromising the ability to conduct business in certain jurisdictions and exposing the Group to potential: reputational damage; financial penalties; debarment from government contracts for a period of time; and/or suspension of export privileges (including export credit financing), each of which could have a material adverse effect.

• Taking an uncompromising approach to compliance.

• Operating an extensive compliance programme. This programme and the Global Code of Conduct are disseminated throughout the Group and are updated from time to time to ensure their continued relevance, and to ensure that they are complied with, both in spirit and to the letter. The Global Code of Conduct and the Group's compliance programme are supported by appropriate training.

• Strengthening of the ethics, anti-bribery and corruption, compliance and export control teams.

• A legal team is in place to manage any ongoing regulatory investigations.

• Engaging with external regulatory authorities.

• Implementing a comprehensive REACH compliance programme. This includes ensuring that we and our supply chain are covered by REACH authorisations for a number of chemicals needed for our products, establishing appropriate data systems and processes and working with our suppliers, customers and trade associations.

- Corporate governance 

framework

- Compliance and export control teams

- Group Secretariat

- Legal team

 

 

Going Concern and Viability Statements

 

Introduction

Rolls-Royce operates an annual planning process. Our plans and risks to their achievement are reviewed by the Board and once approved are cascaded throughout the Group and are used as the basis for monitoring our performance, incentivising employees and providing external guidance to our shareholders.

 

The processes for identifying and managing the principal risks are described on pages 59 and 60. As also described there, the risk management process, and the going concern and viability statements, are designed to provide reasonable, but not absolute, assurance.

 

Going concern

The going concern assessment considers whether it is appropriate to prepare the financial statements on a going concern basis.

 

As described on page 197, the Group meets its funding requirements through a mixture of shareholders' funds, bank borrowings, bonds and notes. At 31 December 2017, the Group had borrowing facilities of £5.4bn and total liquidity of £5.1bn, including cash and cash equivalents of £3.0bn and undrawn facilities of £2.1bn. £82m of the facilities mature in 2018.

 

The Group's forecasts and projections, taking into account reasonably possible changes in trading performance, show that the Group has sufficient financial resources. The Directors have reasonable expectations that the Company and the Group are well placed to manage business risks and to continue in operational existence for the foreseeable future (which accounting standards require to be at least a year from the date of this report) and have not identified any material uncertainties to the Company's and the Group's ability to do so.

 

On the basis described above, the Directors consider it appropriate to adopt the going concern basis in preparing the Consolidated Financial Statements (in accordance with the Guidance on Risk Management, Internal Control and Related Financial and Business Reporting published by the FRC in September 2014).

 

Viability

The viability assessment considers solvency and liquidity over a longer period than the going concern assessment. Consistent with previous years, we have assessed our viability over a five-year period. Inevitably, the degree of certainty reduces over this longer period.

 

In making the assessment, severe but plausible scenarios have been considered that estimate the potential impact of the principal risks arising over the assessment period, for example: the loss of a key element of the supply chain; the impact on aircraft travel of a global pandemic; worsening or new in-service issues on new Civil Aerospace programmes (the base cash flow forecasts include the estimated future costs resulting from Trent 900 and Trent 1000 in-service issues described on page 24); or, the impact of a political risk such as Brexit on the Group (see page 59 for further information on the process we are taking to manage the risks related to Brexit). 

 

The scenarios assume an appropriate management response to the specific event, but not broader mitigating actions which could be undertaken, which have been considered separately. The cash flow impacts of these scenarios were overlaid on the five-year forecast to assess how the Group's liquidity and solvency would be affected.

 

The assessment took account of the Group's current funding, forecast requirements and existing committed borrowing facilities. It assumed that existing facilities could be refinanced as they mature. 

 

On the basis described above, the Board confirms that it has a reasonable expectation that the Company will be able to continue in operation and meet its liabilities as they fall due over the next five years.

 

In making this statement, the Directors have made the following key assumptions:

- that maturing facilities will be refinanced. The Group currently has access to global debt markets and expects to be able to refinance these facilities on commercially acceptable terms. The Group's medium and long-term financing plans are designed to allow for periods of adverse conditions in world capital markets but not a prolonged (e.g. 12 month) period where debt markets were effectively closed to the Group; 

- that in the event of one or more risks occurring, which has a particularly severe effect on the Group, all potential actions, such as constraining capital spending and reducing or suspending payments to shareholders, would be taken on a timely basis. The Group believes it has the early warning mechanisms to identify the need for such actions and the ability to implement them on a timely basis if necessary; and

- that implausible scenarios, whether involving multiple risks occurring at the same time or the impact of individual risks occurring that cannot be mitigated by management actions to the degree assumed, do not occur. 

 

Responsibility Statements

 

Statement of Directors' responsibilities in respect of the Annual Report and the Financial Statements 

The Directors, as detailed on pages 66 to 68, are responsible for preparing the Annual Report and the Group and parent company Financial Statements in accordance with applicable law and regulations.

 

Company law requires the Directors to prepare Group and parent company Financial Statements for each financial year. Under that law they are required to prepare the Group Financial Statements in accordance with IFRS as adopted by the EU and applicable law and have elected to prepare the parent company financial statements in accordance with UK Accounting Standards, including FRS 101 Reduced Disclosure Framework, and applicable law.

 

Under company law, the Directors must not approve the Financial Statements unless they are satisfied that they give a true and fair view of the state of affairs of the Group and parent company and of their profit or loss for that period. 

 

In preparing each of the Group and parent company Financial Statements, the Directors are required to:

- select suitable accounting policies and then apply them consistently;

- make judgements and estimates that are reasonable, relevant, reliable and prudent;

- for the Group Financial Statements, state whether they have been prepared in accordance with IFRS as adopted by the EU; 

- for the parent company Financial Statements, state whether applicable UK Accounting Standards have been followed, subject to any material departures disclosed and explained in the parent company Financial Statements;

- assess the Group and parent Company's ability to continue as a going concern, disclosing, as applicable, matters related to going concern; and

- use the going concern basis of accounting unless they either intend to liquidate the Group or the parent Company or to cease operations, or have no realistic alternative but to do so.

 

The Directors are responsible for keeping adequate accounting records that are sufficient to show and explain the parent and Group's transactions and disclose with reasonable accuracy at any time the financial position of the parent company and enable them to ensure that its Financial Statements comply with the Companies Act 2006. They are responsible for such internal control as they determine is necessary to enable the preparation of Financial Statements that are free from material misstatement, whether due to fraud or error and have general responsibility for taking such steps as are reasonably open to them to safeguard the assets of the Group and to prevent and detect fraud and other irregularities.

 

Under applicable law and regulations, the Directors are also responsible for preparing a Strategic Report, Directors' Report, Directors' remuneration report and corporate governance statement that complies with that law and those regulations.

 

The Directors are responsible for the maintenance and integrity of the corporate and financial information included on the Group's website. Legislation in the UK governing the preparation and dissemination of Financial Statements may differ from legislation in other jurisdictions.

 

Responsibility Statements under the Disclosure Guidance and Transparency Rules

Each of the persons who is a Director at the date of approval of this report confirms that to the best of his or her knowledge that:

- each of the Group and parent company Financial Statements, prepared in accordance with IFRS as adopted by the EU and UK Accounting Standards respectively, gives a true and fair view of the assets, liabilities, financial position and profit or loss of the Company and the undertakings included in the consolidation taken as a whole; 

- the Strategic Report on pages 1 to 63 and Directors' Report on pages 64 to 114 and pages 198 to 201 include a fair review of the development and performance of the business and the position of the Company and the undertakings included in the consolidation taken as a whole, together with a description 

of the principal risks and uncertainties that they face; and

- the Annual Report, taken as a whole, is fair, balanced and understandable and provides the information necessary for shareholders to assess the Group's position and performance, business model and strategy. 

 

By order of the Board

Pamela Coles

Company Secretary

6 March 2018

 

Related party transactions

2017

2016

£m

£m

Sales of goods and services to joint ventures and associates

2,469

2,022

Purchases of goods and services from joint ventures and associates

(2,224)

(1,881)

Operating lease payments to joint ventures and associates

(127)

(101)

Guarantees of joint ventures' and associates' borrowings

5

5

Dividends received from joint ventures and associates

79

74

RRSA receipts from joint ventures and associates

-

22

Other income received from joint ventures and associates

2

2

Included in sales of goods and services to joint ventures and associates are sales of spare engines amounting to £418m (2016: £356m). Profit recognised in the year on such sales amounted to £75m (2016: £119m), including profit on current year sales and recognition of profit deferred on sales in previous years. On an underlying basis (at actual achieved rates on settled derivative transactions), the amounts were £67m (2016: £97m).

 

The aggregated balances with joint ventures are shown in notes 13 and 16. Transactions with Group pension schemes are shown in note 19.

 

In the course of normal operations, related party transactions entered into by the Group have been contracted on an arms-length basis.

 

Key management personnel are deemed to be the Directors (pages 66 to 68) and the members of the ELT (described on page 69). Remuneration for key management personnel is shown below:

2017

2016

£m

£m

Salaries and short-term benefits

16

13

Post-retirement schemes

-

-

Share-based payments

7

1

23

14

More detailed information regarding the Directors' remuneration, shareholdings, pension entitlements, share options and other long-term incentive plans is shown in the Directors' Remuneration Report on pages 87 to 90. The charge for share-based payments above is based on when the award is charged to the income statement in accordance with IFRS 2 Share-Based Payments, rather than when the shares vest, which is the basis used in the Directors' Remuneration Report.

    

 

 

Cautionary statement regarding forward-looking statements

 

This announcement contains forward-looking statements. Any statements that express forecasts, expectations and projections are not guarantees of future performance and will not be updated. By their nature, these statements involve risk and uncertainty, and a number of factors could cause material differences to the actual results or developments. This report is intended to provide information to shareholders, is not designed to be relied upon by any other party, or for any other purpose and the Company and its directors accept no liability to any other person other than under English law.

 

This announcement contains non-statutory accounts within the meaning of section 435 of the Companies Act 2006. The statutory accounts for the year ended 31 December 2014, upon which an unqualified audit opinion has been given and which did not contain a statement under Section 498(2) or 498(3) of the Companies Act 2006, will be filed in due course with the Registrar of Companies.

 

This information is provided by RNS
The company news service from the London Stock Exchange
 
END
 
 
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17th Oct 20237:00 amRNSRolls-Royce creates more efficient organisation
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3rd Aug 20237:00 amRNS2023 Half Year Results
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3rd Jul 20239:32 amRNSTotal Voting Rights

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